Anode-less all-solid-state battery

Patent metadata

Field	Value
Publication number	US-2021175539-A1
Application number	US-202016871196-A
Country	US
Kind code	A1
Filing date	May 11, 2020
Priority date	Dec 6, 2019
Publication date	Jun 10, 2021
Grant date	—

Abstract

An anode-less all-solid-state battery includes a porous layer that is able to occlude and release lithium, rather than a typical composite anode including an anode active material, thereby greatly improving the energy density thereof. The all-solid-state battery includes an anode current collector layer, a porous layer provided on at least one surface of the anode current collector layer and configured to include a three-dimensionally interconnected framework so as to form pores therein, a solid electrolyte layer provided on the porous layer, and a composite cathode layer provided on the solid electrolyte layer, in which a seed material is provided at an interface between the anode current collector layer and the porous layer and at an interface between the porous layer and the solid electrolyte layer.

First claim

1 . An all-solid-state battery, comprising:
an anode current collector layer; a porous layer provided on at least one surface of the anode current collector layer and configured to include a three-dimensionally interconnected framework so as to form pores therein; a solid electrolyte layer provided on the porous layer; and a composite cathode layer provided on the solid electrolyte layer, wherein a seed material is provided at an interface between the anode current collector layer and the porous layer and at an interface between the porous layer and the solid electrolyte layer.

2 . The all-solid-state battery of claim 1 , wherein the anode current collector layer is a metal thin film comprising a metal selected from the group consisting of copper, nickel and combinations thereof.

3 . The all-solid-state battery of claim 1 , wherein the anode current collector layer has a porosity of less than 1%.

4 . The all-solid-state battery of claim 1 , wherein the anode current collector layer has a thickness of 1 μm to 20 μm.

5 . The all-solid-state battery of claim 1 , wherein the framework comprises a metal selected from the group consisting of copper, nickel and combinations thereof.

6 . The all-solid-state battery of claim 1 , wherein the porous layer has a thickness of 1 μm to 100 μm.

7 . The all-solid-state battery of claim 1 , wherein the porous layer has a porosity of 10% to 99%.

8 . The all-solid-state battery of claim 1 , wherein the porous layer further comprises at least one selected from among an ionic liquid, a binder and a solid electrolyte, which are loaded in the pores.

9 . The all-solid-state battery of claim 1 , wherein the porous layer has a multilayer structure.

10 . The all-solid-state battery of claim 9 , wherein the porous layer having the multilayer structure is configured such that a pore size of a layer in contact with the anode current collector layer is greater than a pore size of a layer in contact with the solid electrolyte layer.

11 . The all-solid-state battery of claim 9 , wherein the seed material is provided at an interface between layers of the porous layer.

12 . The all-solid-state battery of claim 1 , wherein the composite cathode layer comprises a cathode active material layer provided on the solid electrolyte layer and a cathode current collector layer provided on the cathode active material layer.

13 . The all-solid-state battery of claim 1 , wherein the seed material is selected from the group consisting of lithium (Li), indium (In), gold (Au), bismuth (Bi), zinc (Zn), aluminum (Al), iron (Fe), tin (Sn), titanium (Ti) and combinations thereof.

14 . The all-solid-state battery of claim 1 , wherein the seed material is provided through deposition or coating on at least one surface of at least one layer of the anode current collector layer and the porous layer.

15 . The all-solid-state battery of claim 1 , wherein the seed material is provided so as not to completely cover the interface.

16 . The all-solid-state battery of claim 1 , wherein the seed material is uniformly distributed at the interface so as to occupy 1% to 50% of an area of the interface.

17 . The all-solid-state battery of claim 1 , which comprises a 3-electrode cell configured such that the composite cathode layer, the solid electrolyte layer, the porous layer, the anode current collector layer, the porous layer, the solid electrolyte layer and the composite cathode layer are sequentially stacked.

Assignees

• Hyundai Motor Co Ltd
• Kia Motors Corp

Inventors

• Lee Sang Heon
• Seok Hoon
• Kwon Tae Young
• Lim Jae Min
• Kim Sang Mo

Classifications

• H01M4/80 Primary

  Porous plates, e.g. sintered carriers · CPC title

• H01M10/052

  Li-accumulators · CPC title

• H01M4/667

  in the form of layers, e.g. coatings · CPC title

• H01M10/058 Primary

  Construction or manufacture · CPC title

• H01M4/661

  Metal or alloys, e.g. alloy coatings (H01M4/669 take precedence) · CPC title