Precursor materials and methods for the preparation of nanostructured carbon materials

Patent metadata

Field	Value
Publication number	US-2021164114-A1
Application number	US-201916980769-A
Country	US
Kind code	A1
Filing date	Jul 24, 2019
Priority date	Jun 6, 2019
Publication date	Jun 3, 2021
Grant date	—

Abstract

The present invention belongs to the field of carbon materials and provides a precursor material and method for the preparation of carbon nanostructures. The invention directly uses rocks or mixtures of carbon raw materials with metal or metal oxide catalysts to prepare precursor materials. The precursor material is then wrapped by using metal wires and polarized in a molten salt system to prepare the nanostructured carbon material. Metals or metal oxides scattered in the carbon phase act as catalysts for the generation of nanostructured carbon materials; this precursor material can be easily obtained from natural rocks or by artificially synthesizing. Nanostructured carbon materials are composed of carbon nanoparticles, carbon fiber and carbon nanotubes. The preparation process is simple and easy to implement, and the resulting nanostructured material has high conductivity and can be used as an active material or additive for use in energy storage devices.

First claim

1 . Precursor materials for the preparation of nanostructured carbon materials, wherein a carbon phase and a non-carbon phase are comprised, the non-carbon phase is scattered in the carbon phase, the characteristic elements of the non-carbon phase include at least one of Fe, Ni, Si, Co, Na, Mg, Al, K and Ca elements, the characteristic element of the non-carbon phase in the precursor material has a mass percentage of 0.1 to 5%, and the characteristic elements of the non-carbon phase are in the form of single elements, or their oxides; the carbon phase is amorphous carbon or crystalline carbon; and the particle size of the single elements or the oxides of the characteristic elements in the non-carbon phase is in the range of 1 nm to 100 μm.

2 . A method for preparing nanostructured carbon materials using precursor materials according to claim 1 , wherein comprising the following steps: step 1 , the precursor material ( 1 ) is wrapped by a wire ( 2 ) made of Mo, W, Ni or steel, the diameter of the wire ( 2 ) is 0.5-12 mm depending on the size of the precursor material ( 1 ), the end of the conductive rod A ( 3 ) is fixed in the precursor material ( 1 ), the wire ( 2 ) is connected with the conductive rod A ( 3 ) during winding, and the diameter of the conductive rod A ( 3 ) is 6 mm to 5 cm; step 2 , the precursor material, that is wrapped in the conductive wire and connected to the conductive rod A, is placed on the ceramic disc ( 5 ) at the bottom of the reaction container ( 4 ), the reaction container ( 4 ) is filled with molten salt ( 6 ); the molten salt is one or a mixture of more than one salt from LiCl, NaCl, CaCl 2 or KCl, the reaction container ( 4 ) is made of graphite, Mo or W; step 3 , the temperature of the molten salt is reached to 350° C. to 900° C., the conductive rod B ( 7 ) is connected to the reaction container ( 4 ), the conductive rod B ( 7 ) is made of the same material as the conductive rod A ( 3 ), the conductive rod A ( 3 ) is connected to the negative pole of the power supply, the conductive rod B ( 7 ) is connected to the positive pole of the power supply; step 4 , according to the size of the precursor material, a direct current of 1 A to 10000 A is applied between the electrodes for 10 min to 20 h; after the molten salt is cooled, the salt is dissolved in water and the suspension is filtered to recover the nanostructure carbon material.

3 . A method for preparing nanostructured carbon materials according to claim 2 , wherein the ceramic disc ( 5 ) is made of Al 2 O 3 , MgO or ZrO 2 .

4 . A method for preparing nanostructured carbon material according to claim 2 , wherein the material of the conductive rod B ( 7 ) and conductive rod A ( 3 ) is one of Mo, W, Ni or stainless steel.

5 . A method for preparing nanostructured carbon materials according to claim 2 , wherein the atmosphere in the reaction container in which the precursor material is reacted is one or a mixture of more than one gas selected from the group consisting of argon, air, nitrogen and helium.

6 . A method for preparing nanostructured carbon material according to claim 2 , wherein the nanostructured carbon materials obtained in step 4 include carbon nanoparticles ranging in size from 1 to 1000 nm, carbon nanofibers with diameters of 1 nm to 1000 nm and carbon nanotubes with an outer diameter of 1 nm to 1000 nm.

Assignees

• Univ Northeastern

Inventors

• Kamali Ali Reza

Classifications

• Y02E60/10

  Energy storage using batteries · CPC title

• H01M4/625

  Carbon or graphite · CPC title

• C01B32/15 Primary

  Nano-sized carbon materials · CPC title

• D01F9/12

  Carbon filaments; Apparatus specially adapted for the manufacture thereof · CPC title

• C01B32/162

  characterised by catalysts · CPC title