Vertical-edge double-step sawtooth cutter for preparing high-quality holes of composite material and hybrid stack structure thereof
US-2020147701-A1 · May 14, 2020 · US
US2021107109A1 · US · A1
| Field | Value |
|---|---|
| Publication number | US-2021107109-A1 |
| Application number | US-202017023012-A |
| Country | US |
| Kind code | A1 |
| Filing date | Sep 16, 2020 |
| Priority date | Oct 15, 2019 |
| Publication date | Apr 15, 2021 |
| Grant date | — |
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A method for machining a drill with tilting blade slot structures for composite machining is provided. In the machining method, a face of the drill produces a downward component force for the inlet material to inhibit the inlet material from turning up; and a cutting edge inclination of an end surface at an outer turning point in a corner region of the drill is a positive value. The face and a flank are firstly partially ground in the corner region of the drill. The face at the outer turning point is ground with a grinding wheel to obtain two tilting blade slot structures. After grinding, a new face and a new cutting edge are obtained; and the cutting edge inclination on the end surface formed by the new cutting edge and a reference plane is a positive angle.
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1 . A method for machining a drill with tilting blade slot structures for composite machining, comprising the following steps: firstly, grinding a drill with the following features by using a hard alloy bar: grinding to ensure that the width W 1 of a chip space in a minor cutting edge region B is 0.8-0.9 time of the drilling diameter d 2 of a tool, wherein an angle formed by the chip space ( 3 ) and a tool axis ( 1 ), i.e., a helix angle n 1 of the chip space, is 30°-45°; then, partially grinding a face and a flank of the drill to reduce the friction between the tool and the material and achieve a good heat dissipation effect; grinding the face ( 9 ) near a chisel edge at a corner region (C) to obtain a ground face ( 10 ), wherein a rake angle n 5 is ground as 10°-20° herein; partially grinding the flank ( 5 ) to obtain a ground flank ( 6 ), wherein a clearance angle n 6 is 10°-20°; finally, machining tilting blade slot structures (D) in the corner region (C), i.e., grinding the face ( 9 ) herein with a grinding wheel at an outer turning point ( 11 ) of a major cutting edge ( 7 ) of the corner region (C), to obtain two tilting blade slot structures (D); grinding to obtain a new face ( 8 ) and a new cutting edge ( 12 ), wherein a cutting edge inclination n 7 on an end surface formed by the new cutting edge ( 12 ) and a reference plane ( 13 ) is a positive angle, i.e., 20°-35°; a tilting blade slot angle n 8 formed on the end surface by the tilting blade slot structures (D) is 80°-100°, and the length L 3 of the new cutting edge ( 12 ) is 0.9-1.2 mm; a rake angle n 4 at a machined tilting blade slot on the outer turning point ( 11 ) is a negative angle, i.e., 0° to 15°; the clearance angle n 3 at the tilting blade slot is unchanged, and the clearance angle n 3 at the tilting blade slot is the same as the clearance angle n 6 , i.e., 10°-20°.
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