Epoxy resin molding material, molded product, molded cured product, and method for producing molded cured product
US-2019055344-A1 · Feb 21, 2019 · US
US2021087667A1 · US · A1
| Field | Value |
|---|---|
| Publication number | US-2021087667-A1 |
| Application number | US-201916970372-A |
| Country | US |
| Kind code | A1 |
| Filing date | Mar 28, 2019 |
| Priority date | Apr 23, 2018 |
| Publication date | Mar 25, 2021 |
| Grant date | — |
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A resin molded body includes a resin structure, an intermediate layer including an inorganic filler and an organic resin binder and provided on a surface of at least a part of the resin structure, and a thermal sprayed ceramic coating provided on the intermediate layer. The inorganic filler is amorphous in shape and has a central particle diameter of 20 μm or more and 100 μm or less. The intermediate layer has a thickness of 50 μm or more and 250 μm or less. The central particle diameter a of the inorganic filler and the thickness b of the intermediate layer satisfy the relationship of b≥2a, and the inorganic filler is contained in the intermediate layer in an amount of 40% to 65% as a volume ratio.
Opening claim text (preview).
1 . A resin molded body comprising: a resin structure; an intermediate layer comprising an inorganic filler and an organic resin binder and provided on a surface of at least a part of the resin structure; and a thermal sprayed ceramic coating provided on the intermediate layer, wherein the inorganic filler is amorphous in shape and has a central particle diameter of 20 μm or more and 100 μm or less, and wherein the intermediate layer has a thickness of 50 μm or more and 250 μm or less, and the central particle diameter a of the inorganic filler and the thickness b of the intermediate layer satisfy the relationship of b≥ 2 a , and the inorganic filler is contained in the intermediate layer in an amount of 40% to 65% as a volume ratio. 2 . The resin molded body according to claim 1 , wherein the organic resin binder in the intermediate layer is an epoxy resin. 3 . The resin molded body according to claim 2 , wherein the organic resin binder in the intermediate layer comprises at least one or more of a phenol novolac type epoxy resin, a cresol novolac type epoxy resin, a biphenyl type epoxy resin, or a naphthalene type epoxy resin. 4 . The resin molded body according to claim 1 , wherein the inorganic filler in the intermediate layer comprise at least one or more selected from a group consisting of alumina and a composite metal oxide containing an aluminum element. 5 . The resin molded body according to claim 4 , wherein the inorganic filler in the intermediate layer contains at least one or more selected from a group consisting of aluminum, a metal capable of forming an alloy with aluminum, and an aluminum alloy containing metal elements thereof.
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