Sulfur-carbon composite, preparation method therefor, and positive electrode and lithium secondary battery comprising same

Patent metadata

Field	Value
Publication number	US-2021057735-A1
Application number	US-201917044052-A
Country	US
Kind code	A1
Filing date	Jul 29, 2019
Priority date	Aug 8, 2018
Publication date	Feb 25, 2021
Grant date	—

Abstract

A sulfur-carbon composite, a preparation method thereof, a positive electrode, and a lithium secondary battery including the same are disclosed. The sulfur-carbon composite has a fluorine-based surfactant and sulfur sequentially forming a double coating layer on the surface of a porous carbon material and/or on an inner surface of pores of the porous carbon material, and thus when the sulfur-carbon composite is applied to a positive electrode of a lithium secondary battery, for example, a lithium-sulfur secondary battery, the fluorine-based surfactant can be slowly dissolved to prevent deterioration of lithium contained in the negative electrode, and the surface energy of the electrolyte solution can be lowered to improve the wettability of the positive electrode, thereby improving the lifetime of the battery.

First claim

1 . A sulfur-carbon composite comprising:
a porous carbon material; a fluorine-based surfactant coating layer formed on one or both of a surface of the porous carbon material and an inner surface of pores of the porous carbon material; and a sulfur coating layer formed on a surface of the fluorine-based surfactant coating layer opposite the porous carbon material.

2 . The sulfur-carbon composite according to claim 1 , wherein the sulfur-carbon composite contains 9 wt. % to 49 wt. % of the porous carbon material; 0.1 wt. % to 3 wt. % of the fluorine-based surfactant; and 50 wt. % to 90 wt. % of sulfur.

3 . The sulfur-carbon composite according to claim 1 , wherein the porous carbon material comprises at least one selected from the group consisting of graphite, graphene, carbon black, carbon nanotubes, carbon fibers, and activated carbon.

4 . The sulfur-carbon composite according to claim 1 , wherein the fluorine-based surfactant comprises a block copolymer of a polymer containing a fluorinated carbon and a polymer containing a polar pendant group.

5 . The sulfur-carbon composite according to claim 4 , wherein the fluorinated carbon comprises at least one selected from the group consisting of a perfluorinated carbon, tetrafluoroethylene, and vinylidene fluoride, and the polar pendant group comprises at least one selected from the group consisting of hydroxyl, carbonyl, aldehyde, ether, carbonate, carboxylate, carboxyl, glycol, amine, imine, imide, nitrate, nitrile, alcohol, acryl, sulfide, disulfide, sulfinyl, and phosphate.

6 . The sulfur-carbon composite according to claim 1 , wherein the fluorine-based surfactant is represented by Formula 1 below:

wherein m and n are each an integer and m/(m+n) is a real number from 0 to 1;
R 1 is hydrogen or an alkyl group having 1 to 18 carbon atoms;
R 2 is a connection point for hydrogen, an alkyl group having 1 to 18 carbon atoms or an acrylate polymer backbone;
x is an integer from 1 to 10;
a is an integer from 1 to 50;
b is an integer from 1 to 100; and
c is an integer from 1 to 50.

7 . The sulfur-carbon composite according to claim 1 , wherein the sulfur comprises at least one selected from the group consisting of inorganic sulfur (S 8 ), Li 2 Sn, wherein n≥1 and n is an integer, organic sulfur compound, and carbon-sulfur polymer of formula (C 2 S x ) n , wherein 2.5≤x≤50, n≥2, and x and n are integers.

8 . A method for preparing a sulfur-carbon composite comprising the steps of:
(S1) dissolving a fluorine-based surfactant in a solvent to prepare a fluorine-based surfactant solution; (S2) preparing a slurry by mixing the fluorine-based surfactant solution with a porous carbon material; (S3) drying the slurry to remove the solvent and form a slurry powder; (S4) mixing the slurry powder and sulfur to form a mixture; and (S5) heating the mixture to prepare a sulfur-carbon composite.

9 . The method for preparing a sulfur-carbon composite according to claim 8 , wherein in step (Si), the solvent comprises at least one selected from the group consisting of methanol, ethanol, 1-propanol, 2-butanol, isobutanol, 3-pentanol, dodecanol, chloroform, carbon tetrachloride, trichloroethylene, tetrachloroethylene, N-methyl-2-pyrrolidinone (NMP), and dimethyl formamide (DMF).

10 . The method for preparing a sulfur-carbon composite according to claim 8 , wherein a concentration of the fluorine-based surfactant solution is 0.1 wt. % to 10 wt. % based on a total weight of solid components.

11 . The method for preparing a sulfur-carbon composite according to claim 8 , wherein in step (S3), the drying may be performed by stirring the slurry or heating the slurry while stirring under vacuum.

12 . The method for preparing a sulfur-carbon composite according to claim 8 , wherein in step (S5), the heating temperature is at least 115° C.

13 . A positive electrode for a lithium secondary battery comprising the sulfur-carbon composite of claim 1 .

14 . A lithium secondary battery comprising the positive electrode of claim 13 .

15 . The lithium secondary battery according to claim 14 , wherein the lithium secondary battery is a lithium-sulfur secondary battery.

16 . The sulfur-carbon composite according to claim 1 , wherein the porous carbon material has a porosity in the range of 10% to 90%, and the pores of the porous carbon material have an average diameter in the range of 1 nm to 200 nm.

Assignees

• Lg Chemical Ltd

Inventors

• Kim Bong Soo
• Kim Soohyun
• Jin Sun Mi

Classifications

• H01M4/625 Primary

  Carbon or graphite · CPC title

• H01M4/366 Primary

  as layered products · CPC title

• H01M4/38

  of elements or alloys · CPC title

• H01M4/62

  Selection of inactive substances as ingredients for active masses, e.g. binders, fillers · CPC title

• H01M10/052

  Li-accumulators · CPC title