Spatial difference measurement

Patent metadata

Field	Value
Publication number	US-2021026323-A1
Application number	US-201916527792-A
Country	US
Kind code	A1
Filing date	Jul 31, 2019
Priority date	Jul 26, 2019
Publication date	Jan 28, 2021
Grant date	—

Abstract

A spatial difference measurement method, can include generating first key features of a first skeleton of a nominal 3D model of an object and extrapolating the first key features onto the nominal 3D model. The method can include creating an actual 3D model of the object during or after a construction process (real or simulated). The method can include generating second key features of a second skeleton of the actual 3D model of the object and extrapolating the second key features onto the actual 3D model of the object. The method can include comparing the first key features extrapolated on the nominal 3D model to the second key features extrapolated on the actual 3D model to determine one or more distances between the first and second key features to measure a spatial difference between the nominal 3D model and the object during or after construction.

First claim

What is claimed is:

1 . A spatial difference measurement method, comprising:
generating first key features of a first skeleton of a nominal 3D model of an object; extrapolating the first key features onto the nominal 3D model; creating an actual 3D model of the object during or after a construction process; generating second key features of a second skeleton of the actual 3D model of the object; extrapolating the second key features onto the actual 3D model of the object; and comparing the first key features extrapolated on the nominal 3D model to the second key features extrapolated on the actual 3D model to determine one or more distances between the first and second key features to measure a spatial difference between the nominal 3D model and the object during or after construction.

2 . The method of claim 1 , further comprising receiving the nominal 3D model of an object, and generating the first skeleton based on the nominal 3D model.

3 . The method of claim 2 , wherein the method includes generating the second skeleton based on the actual 3D model.

4 . The method of claim 3 , wherein generating the first skeleton includes converting the nominal 3D model into a first finite element mesh using median axis method.

5 . The method of claim 4 , wherein generating the second skeleton includes converting the actual 3D model into a second finite element mesh using median axis method.

6 . The method of claim 1 , wherein generating the first key features and generating the second key features includes using nodes of the first skeleton and the second skeleton, respectively.

7 . The method of claim 6 , wherein extrapolating the first key features and extrapolating the second key features includes projecting the first key features and second key features to a surface of the nominal 3D model and the actual 3D model, respectively.

8 . The method of claim 7 , wherein the construction process is an additive manufacturing process and the method includes additively manufacturing the object based on nominal 3D model.

9 . The method of claim 8 , wherein comparing is done in real time and the method includes modifying one or more characteristics of the additive manufacturing process to account for the measured spatial difference.

10 . A non-transitory computer readable medium comprising computer executable instructions configured to cause a computer to perform a method, the method comprising:
generating first key features of a first skeleton of a nominal 3D model of an object; extrapolating the first key features onto the nominal 3D model; creating an actual 3D model of the object during or after a construction process; generating second key features of a second skeleton of the actual 3D model of the object; extrapolating the second key features onto the actual 3D model of the object; and comparing the first key features extrapolated on the nominal 3D model to the second key features extrapolated on the actual 3D model to determine one or more distances between the first and second key features to measure a spatial difference between the nominal 3D model and the object during or after construction.

11 . The non-transitory computer readable medium of claim 10 , wherein the method includes receiving the nominal 3D model of an object, and generating the first skeleton based on the nominal 3D model.

12 . The non-transitory computer readable medium of claim 11 , wherein the method includes generating the second skeleton based on the actual 3D model.

13 . The non-transitory computer readable medium of claim 12 , wherein generating the first skeleton includes converting the nominal 3D model into a first finite element mesh using median axis method.

14 . The non-transitory computer readable medium of claim 13 , wherein generating the second skeleton includes converting the actual 3D model into a second finite element mesh using median axis method.

15 . The non-transitory computer readable medium of claim 10 , wherein generating the first key features and generating the second key features includes using nodes of the first skeleton and the second skeleton, respectively.

16 . The non-transitory computer readable medium of claim 15 , wherein extrapolating the first key features and extrapolating the second key features includes projecting the first key features and second key features to a surface of the nominal 3D model and the actual 3D model, respectively.

17 . The non-transitory computer readable medium of claim 16 , wherein the construction process is an additive manufacturing process and the method includes additively manufacturing the object based on nominal 3D model.

18 . The non-transitory computer readable medium of claim 17 , wherein comparing is done in real time and the method includes modifying one or more characteristics of the additive manufacturing process to account for the measured spatial difference.

19 . A system, comprising:
a spatial difference measurement module configured to: generate first key features of a first skeleton of a nominal 3D model of an object; extrapolate the first key features onto the nominal 3D model; create an actual 3D model of the object during or after a construction process; generate second key features of a second skeleton of the actual 3D model of the object; extrapolate the second key features onto the actual 3D model of the object; compare the first key features extrapolated on the nominal 3D model to the second key features extrapolated on the actual 3D model to determine one or more distances between the first and second key features to measure a spatial difference between the nominal 3D model and the object during or after construction; and output a spatial difference value.

20 . The apparatus of claim 19 , wherein the spatial difference measurement module is configured control an additive manufacturing process, wherein the special difference measurement module is configured to modify at least one characteristic of the additive manufacturing process as a function of the spatial difference value.

Assignees

• Hamilton Sundstrand Corp

Inventors

• Chen Yanzhi
• Acharya Ranadip
• El-Wardany Tahany I
• Fennessy Colette O
• Tredway William K

Classifications

• B29C64/386 Primary

  Data acquisition or data processing for additive manufacturing · CPC title

• G06T17/20

  Finite element generation, e.g. wire-frame surface description, {tesselation} · CPC title

• B33Y50/00

  Data acquisition or data processing for additive manufacturing · CPC title

• G06T2200/08

  involving all processing steps from image acquisition to 3D model generation · CPC title

• G06T2219/2021

  Shape modification · CPC title