Converter architecture

Patent metadata

Field	Value
Publication number	US-2020366205-A1
Application number	US-202016988006-A
Country	US
Kind code	A1
Filing date	Aug 7, 2020
Priority date	Sep 30, 2015
Publication date	Nov 19, 2020
Grant date	—

Abstract

Implementations described and claimed herein provide systems and methods for supplying voltage to a load and battery. In one implementation, a first regulated DC-to-DC converter is electrically connected to a first energy source to down convert a first voltage supplied by the first energy source. A load is electrically connected to the first regulated DC-to-DC converter to receive the down converted first voltage. A second regulated DC-to-DC converter is electrically connected to the first regulated DC-to-DC converter to regulate the down converted first voltage to a second voltage. A second power source is electrically connected to the second regulated DC-to-DC converter to charge the second power source using the second voltage, and the second power source is switchably connectable to the load.

First claim

What is claimed is:

1 . An apparatus comprising:
a first regulated DC-to-DC converter electrically connected to a first energy source to down convert a first voltage supplied by the first energy source into a down converted first voltage, wherein the first energy source is connected in series with the first regulated DC-to-DC converter; a load electrically connected to the first regulated DC-to-DC converter to receive the down converted first voltage; a second regulated DC-to-DC converter electrically connected in series to the first regulated DC-to-DC converter to regulate the down converted first voltage to a second voltage; and a second energy source electrically connected to the second regulated DC-to-DC converter to charge the second energy source using the second voltage, the second energy source switchably connectable to the load, wherein the second energy source is connected in series with the second regulated DC-to-DC converter.

2 . The apparatus from claim 1 , wherein the first energy source is a first battery operable at a nominal 800V.

3 . The apparatus of claim 1 , wherein the second energy source is a low voltage battery operable at a nominal 48V.

4 . The apparatus of claim 1 , further comprising a low voltage bus connecting the first regulated DC-to-DC converter to the load.

5 . The apparatus of claim 1 , further comprising a switch electrically connected in parallel with the second regulated DC-to-DC converter, wherein the second energy source connects to the load through the switch to supply the load.

6 . The apparatus of claim 5 , wherein the switch is a MOSFET switch.

7 . The apparatus of claim 1 , wherein the second regulated DC-to-DC converter is bidirectional, and wherein the second power source provides power to the load through the second regulated DC-to-DC converter.

8 . The apparatus of claim 7 , wherein the power to the load through the second regulated DC-to-DC converter is supplied in conjunction with the down converted first voltage.

9 . The apparatus of claim 5 , wherein the switch supplies power to the load from the second energy source during a failure of the first regulated DC-to-DC converter.

10 . The apparatus of claim 1 , further comprising a regulator electrically connected to the load.

11 . The apparatus of claim 1 , wherein the second regulated DC-to-DC converter is a non-isolated buck-boost converter.

12 . A method comprising:
obtaining a first voltage at an input of a first regulated DC-to-DC converter from a first energy source, the first regulated DC-to-DC converter down converting the first voltage to a second voltage, wherein the first energy source is connected in series with the first regulated DC-to-DC converter; supplying the second voltage to a load from the first regulated DC-to-DC converter via a bus; supplying the second voltage to a second regulated DC-to-DC converter, wherein the second regulated DC-to-DC converter is electrically connected in series to the first regulated DC-to-DC converter, wherein the second regulated DC-to-DC converter is operable to provide a charging current to a second energy source, wherein the second energy source is connected in series with the second regulated DC-to-DC converter.

13 . The method of claim 12 , wherein the first energy source is a first battery operable at a nominal 800V and the second energy source is a second battery operable at a nominal 48V.

14 . The method of claim 12 , wherein the second regulated DC-to-DC converter is bidirectional, the method further comprising:
supplying additional power to the load from the second energy source, the additional power provided through the second regulated DC-to-DC converter.

15 . The method of claim 12 , further comprising:
detecting a failure of the first regulated DC-to-DC converter; and activating a switch electrically connected in parallel with the second regulated DC-to-DC converter to power the load using the second power source.

16 . An apparatus comprising:
a first regulated DC-to-DC converter with a first input and a second input, the first input of the first regulated DC-to-DC converter is switchably connected in series to a first energy source at a first voltage, wherein the first regulated DC-to-DC converter down converts the first voltage to a second voltage on a bus; a load electrically connected to the bus; a second regulated DC-to-DC converter electrically connected to the bus; a second power source electrically connected in series to the second regulated DC-to-DC converter, the second regulated DC-to-DC converter operable to charge the second power source or to source current from the second power source.

17 . The apparatus of claim 16 wherein the second power source is operable to connect to the bus to supplement power to the bus in conjunction with the first regulated DC-to-DC converter or to solely source power on the bus when the first regulated DC-to-DC converter is not powering the bus.

18 . The apparatus of claim 16 wherein:
the first energy source operates in a range of 650-900 volts DC;
the second energy source operates in a range 30-50 volts DC; and
the bus operates in a range of 39-54 volts DC.

19 . The apparatus of claim 16 wherein the first regulated DC-to-DC converter is 4 Kilowatt and the second regulated DC-to-DC converter is 500 Watts.

20 . The apparatus of claim 16 further comprising a regulator connected between the bus and the load.

Assignees

• Apple Inc

Inventors

• Alves Jeffrey M
• Wu Peng
• Perez Yehonatan
• Lee Kisun
• Juang Philip

Classifications

• H02M3/156 Primary

  with automatic control of output voltage or current, e.g. switching regulators · CPC title

• H02M3/00

  Conversion of DC power input into DC power output · CPC title

• H02M3/1582 Primary

  Buck-boost converters (H02M3/1584 takes precedence) · CPC title

• H02M1/007

  Plural converter units in cascade (push-pull DC/DC converters with pre-regulator H02M3/3374; DC-AC converters following a DC-DC stage including a high frequency transformer H02M7/4807; DC-AC converters following a DC-DC conversion stage generating periodically varying voltages H02M7/4826) · CPC title

• H02M1/325

  with means for allowing continuous operation despite a fault, i.e. fault tolerant converters · CPC title