Current controller and hydraulic system

Patent metadata

Field	Value
Publication number	US-2020362980-A1
Application number	US-202016938439-A
Country	US
Kind code	A1
Filing date	Jul 24, 2020
Priority date	Jan 31, 2018
Publication date	Nov 19, 2020
Grant date	—

Abstract

A current controller for controlling a current of a solenoid includes a drive unit configured to energize the solenoid with a predetermined energization period according to a drive signal, a signal output unit configured to generate and output the drive signal based on a target current for the solenoid, and a target setting unit that applies a dither amplitude to the target current such that the target current changes periodically with a dither period longer than the energization period. The target setting unit is configured to set the target current according to a positional relationship between a hydraulic pressure gentle curve region of the solenoid and a target stroke of the valve element corresponding to a target output hydraulic pressure.

First claim

1 . A current controller for controlling a current of a solenoid, the current controller being applied to a solenoid valve that has a self-regulating pressure function due to a feedback force from output hydraulic pressure and which has a characteristic that includes a hydraulic pressure steep curve region and a hydraulic pressure gentle curve region, a degree of change in the output hydraulic pressure with respect to a change in stroke of a valve body being relatively steep in the hydraulic pressure steep curve region and relatively gentle in the hydraulic pressure gentle curve region, the current controller comprising:
a drive unit configured to energize the solenoid with a predetermined energization period according to a drive signal; a signal output unit configured to generate and output the drive signal based on a target current for the solenoid; and a target setting unit that applies a dither amplitude to the target current such that the target current changes periodically with a dither period longer than the energization period, wherein a target stroke is defined as the stroke of the valve element corresponding to a target output hydraulic pressure, and the target setting unit is configured to set the target current according to a positional relationship between the target stroke and the hydraulic pressure gentle curve region.

2 . The current controller according to claim 1 , wherein the target setting unit is configured to determine the dither period according to the positional relationship between the target stroke and the hydraulic pressure gentle curve region.

3 . The current controller according to claim 2 , wherein
the target setting unit includes
an average calculation unit that calculates an average target current based on the target output hydraulic pressure,
an amplitude calculation unit that calculates the dither amplitude based on the average target current,
an evaluation value calculation unit that calculates an evaluation value for determining the dither period based on the positional relationship between the target stroke and the hydraulic pressure gentle curve region, and
a period determination unit that sets a predetermined first period as the dither period when the dither amplitude is smaller than the evaluation value, and sets a predetermined second period as the dither period when the dither amplitude is equal to or greater than the evaluation value, the second period being longer than the first period.

4 . The current controller according to claim 1 , wherein the target setting unit is configured to determine the dither amplitude according to the positional relationship between the target stroke and the hydraulic pressure gentle curve region.

5 . The current controller according to claim 4 , wherein
the target setting unit includes
an average calculation unit that calculates an average target current based on the target output hydraulic pressure,
a first amplitude calculation unit that calculates a first dither amplitude based on the average target current, the first dither amplitude being a first provisional value of the dither amplitude,
a second amplitude calculation unit that calculates a second dither amplitude based on the positional relationship between the target stroke and the hydraulic pressure gentler curve region, the second dither amplitude being a second provisional value of the dither amplitude, and
an amplitude determination unit that sets the first dither amplitude as the dither amplitude when the first dither amplitude is smaller than the second dither amplitude, and sets the second dither amplitude as the dither amplitude when the first dither amplitude is equal to or greater than the second dither amplitude.

6 . The current controller according to claim 5 , wherein the target setting unit includes a period determination unit that sets a predetermined first period as the dither period when the first dither amplitude is smaller than the second dither amplitude, and sets a predetermined second period as the dither period when the first dither amplitude is equal to or greater than the second dither amplitude, the second period being longer than the first period.

7 . A hydraulic system, comprising:
a solenoid valve including
a sleeve including a plurality of ports,
a spool disposed in the sleeve and configured to be movable across a stroke range to selectively open or close the plurality of ports to vary an output hydraulic pressure of the solenoid valve, and
a solenoid that when energized causes the spool to move within the stroke range, the stroke range including a hydraulic pressure steep curve region and a hydraulic pressure gentle curve region, a degree of change in the output hydraulic pressure with respect to a change in stroke of the spool being higher in the hydraulic pressure steep curve region as compared to the hydraulic pressure gentle curve region;
a drive circuit configured to energize the solenoid with a predetermined energization period according to a drive signal; and a processor coupled to the drive circuit, the processor being programmed to:
generate and output the drive signal based on a target current for the solenoid, the target current having applied thereto a dither amplitude such that the target current changes periodically with a dither period longer than the energization period, and
set the target current according to a positional relationship between a target stroke and the hydraulic pressure gentle curve region, the target stroke being the stroke of the spool corresponding to a target output hydraulic pressure.

Assignees

• Denso Corp

Inventors

• Suzuki Fuminori
• Sasao Kazuhiro

Classifications

• H01F7/18

  Circuit arrangements for obtaining desired operating characteristics, e.g. for slow operation, for sequential energisation of windings, for high-speed energisation of windings · CPC title

• F16H61/0006

  Electronic control units for transmission control, e.g. connectors, casings or circuit boards · CPC title

• H01F2007/1866

  with regulation loop · CPC title

• H01F2007/1888

  using pulse width modulation · CPC title

• H01F7/1844

  Monitoring or fail-safe circuits (for relays H01H47/002) · CPC title