Mobile robot docking systems and methods

Patent metadata

Field	Value
Publication number	US-2020353626-A1
Application number	US-202016942874-A
Country	US
Kind code	A1
Filing date	Jul 30, 2020
Priority date	Dec 29, 2017
Publication date	Nov 12, 2020
Grant date	—

Abstract

A mobile robot system includes a docking station and a mobile robot. The docking station includes a platform, first and second charging contacts on the platform, and first and second ramp features on the platform. The robot includes a housing, first and second drive wheels, first and second raised charging contacts on a bottom of the housing, and a cleaning module including at least one rotatable cleaning head that extends below the bottom of the housing. The robot is movable from an approach position with the robot spaced apart from a front of the platform to a docked position with the robot on the platform and the docking station charging contacts engaged with the robot charging contacts. As the robot moves from the approach position to the docked position, the robot engages the first and second ramp features and the cleaning mechanism is lifted over the docking station charging contacts.

First claim

What is claimed is:

1 . An evacuation dock for a mobile cleaning robot, the evacuation dock comprising:
a platform defining a front portion, a rear portion, a left portion, and a right portion; a first track located on the left portion of the platform and a second track located on the right portion of the platform, the first and second tracks configured to receive wheels of a mobile cleaning robot thereon, and the first track and the second track defining a midpoint between the first track and the second track; first and second raised charging contacts connected to the platform between the first track and the second track; and a vacuum port extending through the platform, the vacuum port laterally offset from the midpoint between the first track and the second track.

2 . The evacuation dock of claim 1 , wherein the first track includes a first well connected to a rear portion of the first track, and wherein the second track includes a second well connected to a rear portion of the second track, the first well and the second well configured to receive first and second wheels, respectively, of the mobile cleaning robot when the mobile cleaning robot is in a docked position.

3 . The evacuation dock of claim 2 , wherein the platform includes a central portion extending between the first track and the second track and between the front portion and the rear portion, the vacuum port extending through the central portion.

4 . The evacuation dock of claim 3 , further comprising:
a first rib extending above a surface of a left side of the central portion; and a second rib extending above a surface of a right side of the central portion, the first rib and the second rib engageable with a cleaning head of the robot to lift the cleaning head when the mobile cleaning robot moves into the docked position.

5 . The evacuation dock of claim 4 , wherein each of the first rib and the second rib include:
a raised flat surface; a first sloped surface extending raised flat surface downwardly toward the front portion of the platform; and and a second sloped surface extending downwardly from the raised flat surface toward the rear portion of the platform.

6 . The evacuation dock of claim 4 , wherein the first rib is located at an interface between the central portion and a left portion of the platform, the left portion of the platform including the first track.

7 . The evacuation dock of claim 3 , wherein the central portion includes a raised surface and a first sloped surface extending downwardly from the raised surface toward the front portion of the platform.

8 . The evacuation dock of claim 7 , wherein the first charging contact and the second charging contact are located on the raised surface of the central portion of the platform.

9 . The evacuation dock of claim 8 , wherein the vacuum port extends through the raised surface of the central portion of the platform.

10 . The evacuation dock of claim 1 , further comprising:
a debris bin connected to the rear portion of the platform, the vacuum port connected to the debris bin by a duct.

11 . An evacuation dock for a mobile cleaning robot, the evacuation dock comprising:
a platform defining a front portion, a rear portion, a left portion, and a right portion; a first track located on the left portion of the platform and a second track located on the right portion of the platform, the first and second tracks configured to receive wheels of a mobile cleaning robot thereon; first and second raised charging contacts connected to the platform between the first track and the second track; a vacuum port extending through the platform; a first rib extending upward from a left side of the platform; and a second rib extending upward from a right side of the platform, the first and second ribs engageable with a cleaning head of the robot to lift the cleaning head above and past the charging contacts when the mobile cleaning robot moves into a docked position.

12 . The evacuation dock of claim 11 , wherein the platform includes a central portion extending between the first track and the second track and between the front portion and the rear portion, the vacuum port extending through the central portion.

13 . The evacuation dock of claim 12 , wherein the first rib extends above a surface of a left side of the central portion, and wherein the second rib extends above a surface of a right side of the central portion.

14 . The evacuation dock of claim 13 , wherein each of the first rib and the second rib include:
a raised flat surface; a first sloped surface extending from the raised flat surface downwardly toward the front portion of the platform; and and a second sloped surface extending downwardly from the raised flat surface toward the rear portion of the platform.

15 . The evacuation dock of claim 14 , wherein the first rib is located at an interface between the central portion and a left portion of the platform, the left portion of the platform including the first track.

16 . The evacuation dock of claim 11 , wherein the first track and the second track define a midpoint between the first track and the second track, and wherein the vacuum port is laterally offset from the midpoint.

17 . An evacuation system for a mobile cleaning robot, the system comprising:
a platform defining a front portion, a rear portion, a left portion, and a right portion; a first track located on the left portion of the platform and a second track located on the right portion of the platform, the first and second tracks configured to receive wheels of a mobile cleaning robot thereon; first and second raised charging contacts connected to the platform between the first track and the second track; a vacuum port extending through the platform; and a debris bin connected to the rear portion of the platform, the vacuum port connected to the debris bin by a duct.

18 . The system of claim 17 , wherein the platform includes a central portion extending between the first track and the second track and between the front portion and the rear portion, the vacuum port extending through the central portion.

19 . The system of claim 18 , further comprising:
a first rib extending above a surface of a left side of the central portion; and a second rib extending above a surface of a right side of the central portion, the first and second ribs engageable with a cleaning head of the robot to lift the cleaning head when the mobile cleaning robot moves into a docked position.

20 . The system of claim 19 , wherein each of the first rib and the second rib include:
a raised flat surface; a first sloped surface extending from the raised flat surface downwardly toward the front portion of the platform; and and a second sloped surface extending downwardly from the raised flat surface toward the rear portion of the platform.

Assignees

• Irobot Corp

Inventors

• Wolff Andrew Vincent
• Dell'Accio Douglas
• Torrente Leo
• Morris William
• Pastore Flavia

Classifications

• H02J7/70

  characterised by the mechanical construction · CPC title

• G05D1/0225

  involving docking at a fixed facility, e.g. base station or loading bay (parking aids B62D15/027) · CPC title

• A47L2201/024

  Emptying dust or waste liquid containers · CPC title

• A47L2201/022

  Recharging of batteries · CPC title

• A47L2201/04

  Automatic control of the travelling movement; Automatic obstacle detection · CPC title