Flow Reactor Vessels and Reactor Systems
US-2017326525-A1 · Nov 16, 2017 · US
US2020299232A1 · US · A1
| Field | Value |
|---|---|
| Publication number | US-2020299232-A1 |
| Application number | US-201716076247-A |
| Country | US |
| Kind code | A1 |
| Filing date | Mar 14, 2017 |
| Priority date | Feb 15, 2016 |
| Publication date | Sep 24, 2020 |
| Grant date | — |
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The present invention relates to a method for preparing 3-methylthiopropionaldehyde by reacting methyl mercaptan with acrolein, in which deviations in the stoichiometry of methyl mercaptan to acrolein in the reaction to give 3-methylthiopropionaldehyde are compensated for by supplying or by forming 1,3-bis(methylthio)-1-propanol, and also to the use of 1,3-bis(methylthio)-1-propanol as a storage form of methyl mercaptan and/or 3-methylthiopropionaldehyde.
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1 : A method for continuously preparing 3-methylthiopropionaldehyde, the method comprising: reacting methyl mercaptan with acrolein, to obtain the 3-methylthiopropionaldehyde, wherein deviations in a stoichiometry of the methyl mercaptan to the acrolein during the reacting to obtain the 3-methylthiopropionaldehyde are compensated for by supplying or forming 1,3-bis(methylthio)-1-propanol, and wherein if the methyl mercaptan is present in excess with respect to the acrolein, an excess methyl mercaptan is converted to the 1,3-bis(methylthio)-1-propanol with the 3-methylthiopropionaldehyde, or if the acrolein is present in excess with respect to the methyl mercaptan, the 1,3-bis(methylthio)-1-propanol is supplied to the reacting of the methyl mercaptan with the acrolein. 2 : The method according to claim 1 , wherein a molar ratio of the methyl mercaptan to the 3-methylthiopropionaldehyde during the reacting to obtain the 1,3-bis(methylthio)-1-propanol is from 0.1:1 (mol/mol) to 1:1 (mol/mol). 3 : The method according to claim 1 , wherein an excess acrolein is present and the excess acrolein is reacted with the 1,3-bis(methylthio)-1-propanol to obtain the 3-methylthiopropionaldehyde. 4 : The method according to claim 1 , wherein a portion of a stream comprising the methyl mercaptan is branched off before the reacting to obtain the 3-methylthiopropionaldehyde and is supplied to the forming of the 1,3-bis(methylthio)-1-propanol by reacting the 3-methylthiopropionaldehyde with the methyl mercaptan. 5 : The method according to claim 1 , wherein a minimum stream of the methyl mercaptan is branched off before the reacting to obtain the 3-methylthiopropionaldehyde and in parallel, a minimum stream of the 1,3-bis(methylthio)-1-propanol is supplied to the the reacting of the methyl mercaptan with the acrolein. 6 : The method according to claim 1 , wherein the 1,3-bis(methylthio)-1-propanol formed is intermediately stored. 7 : The method according to claim 6 , wherein a molar amount of intermediately stored 1,3-bis(methylthio)-1-propanol to be supplied is at least as large as an amount of an excess acrolein. 8 : The method according to claim 6 , wherein, if the acrolein is present in excess with respect to the methyl mercaptan, intermediately stored 1,3-bis(methylthio)-1-propanol is supplied to the reacting of the methyl mercaptan with the acrolein and is reacted with an excess acrolein to obtain the 3-methylthiopropionaldehyde. 9 : The method according to claim 1 , wherein a molar amount of 1,3-bis(methylthio)-1-propanol supplied is at least as large as an amount of an excess acrolein. 10 : The method according to claim 8 , wherein unreacted 1,3-bis(methylthio)-1-propanol is recovered. 11 : The method according to claim 10 , wherein the 1,3-bis(methylthio)-1-propanol recovered is intermediately stored. 12 : The method according to claim 10 , wherein, if the acrolein is present in excess with respect to the methyl mercaptan, a stream with an excess acrolein is branched off before the reacting to obtain the 3-methylthiopropionaldehyde and is reacted with the unreacted 1,3-bis(methylthio)-1-propanol separated from a product mixture to obtain the 3-methylthiopropionaldehyde. 13 : The method according to claim 10 , wherein equal amounts of the unreacted 1,3-bis(methylthio)-1-propanol separated from a product mixture and the acrolein are reacted to obtain the 3-methylthiopropionaldhyde. 14 : A method for storing methyl mercaptan and/or 3-methylthiopropionaldehyde, the method comprising: storing the methyl mercaptan and/or 3-methylthiopropionaldehyde in form of 1,3-bis(methylthio)-1-propanol. 15 : The method according to claim 14 , wherein the 1,3-bis(methylthio)-1-propanol originates from and/or is supplied to a process for continuously preparing the 3-methylthiopropionaldehyde, wherein the process comprises: reacting methyl mercaptan with acrolein to obtain the 3-methylthiopropionaldehyde, wherein deviations in a stoichiometry of the methyl mercaptan to the acrolein in the reacting to obtain the 3-methylthiopropionaldehyde are compensated for by supplying or forming the 1,3-bis(methylthio)-1-propanol, and wherein if the methyl mercaptan is present in excess with respect to the acrolein, an excess methyl mercaptan is converted to the 1,3-bis(methylthio)-1-propanol with the 3-methylthiopropionaldehyde, or if the acrolein is present in excess with respect to the methyl mercaptan, the 1,3-bis(methylthio)-1-propanol is supplied during the reacting of the methyl mercaptan with the acrolein.
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