Transformer and power supply device including the same

Patent metadata

Field	Value
Publication number	US-2020203056-A1
Application number	US-202016807461-A
Country	US
Kind code	A1
Filing date	Mar 3, 2020
Priority date	Aug 29, 2013
Publication date	Jun 25, 2020
Grant date	—

Abstract

A transformer includes a magnetic core, a first coil unit and a second coil unit. The first coil unit is disposed within the magnetic core and includes a laminated board having layers laminated therein and conductive patterns. Respective ones of the conductive patterns are disposed on the laminated layers. The second coil unit includes a conductive wire spaced apart from the conductive patterns of the laminated board by an insulating distance. The conductive wire includes a triple-insulated wire surrounded by three sheets of insulating paper to maintain the insulating distance from the conductive patterns.

First claim

What is claimed is:

1 . A transformer comprising:
a base including a first portion and a second portion having terminal pins penetrating the second portion; and a coil assembly providing on the base and including a magnetic core, a first coil part and a second coil part disposed in the magnetic core, wherein the first coil part includes: a laminated substrate including insulating layers and conductive patterns; and pin holes penetrating a portion of the laminated substrate, wherein the terminal pins are disposed in the pin holes.

2 . The transformer of claim 1 , wherein the terminal pins are electrically connected to the conductive patterns.

3 . The transformer of claim 1 , wherein the magnetic core is locally disposed on the first portion of the base,
wherein the first coil part is disposed on the first and second portions of the base, and wherein the second coil part is locally disposed on the first portion of the base.

4 . The transformer of claim 1 , wherein the portion of the laminated substrate is exposed by the magnetic core,
wherein the portion of the laminated substrate includes: a first part; and a second part between the first part and a side surface of the magnetic core, wherein a first width of the first part is larger than a second width of the second part.

5 . The transformer of claim 1 , wherein in a plan view, the portion of the laminated substrate includes a T-shaped.

6 . The transformer of claim 1 , wherein in a plan view, the portion of the laminated substrate is a rectangle shaped.

7 . The transformer of claim 1 , wherein the second coil part includes a conductive wire and a plurality of insulating layers surrounding the conductive wire.

8 . The transformer of claim 7 , wherein the base further includes a third portion and a sidewall vertically protruding from a bottom surface of the first portion, the sidewall includes a coil lead-out hole,
wherein the sidewall is disposed between the first portion and the third portion, wherein the first portion is disposed between the second portion and the third portion, wherein at least one of ends of the second coil part is led out toward the third portion through the coil lead-out hole.

9 . The transformer of claim 1 , wherein the conductive patterns include at least one of a coil pattern, a shielding pattern, and a Vcc pattern.

10 . The transformer of claim 9 , wherein a maximum width of the shielding pattern is greater than a maximum width of the Vcc pattern.

11 . The transformer of claim 1 , wherein a thickness of the second coil part is smaller than a thickness of the first coil part.

12 . A transformer comprising:
a magnetic core; a first coil part disposed in the magnetic core; and a second coil part disposed between the magnetic core and the first coil part and including a conductive wire, wherein the first coil part comprises: a multilayer substrate including conductive patterns and insulating layers alternately and repeatedly stacked; and pin holes penetrating a portion of the multilayer substrate, wherein in a plan view, the portion of the multilayer substrate is exposed by the magnetic core to cross a first side surface of the magnetic core, wherein in a plan view, an end of the second coil part is exposed by the magnetic core to cross a second side surface of the magnetic core.

13 . The transformer of claim 12 , wherein the first and second side surfaces of the magnetic core are parallel to each other.

14 . The transformer of claim 12 , wherein the second coil part further includes an insulating material surrounding the conductive wire,
wherein the insulating material is consisted of at least two of insulating papers.

15 . The transformer of claim 12 , wherein the conductive patterns comprise:
a shielding pattern; a Vcc pattern; and at least one of a coil pattern between the shielding pattern and the Vcc pattern.

16 . The transformer of claim 12 , further comprising a base including an accommodation portion, a first terminal portion, and a second terminal portion,
wherein the first terminal portion is disposed at one side of the accommodation portion, wherein the second terminal portion is disposed at the other side of the accommodation portion wherein the magnetic core, the first coil part and the second coil part are provided on the base, wherein the portion of the multilayer substrate is vertically overlapped with the first terminal portion of the base, wherein the end of the second coil part is vertically overlapped with the second terminal portion of the base.

17 . The transformer of claim 16 , wherein the base further includes a sidewall having a coil outlet between the accommodation portion and the second terminal portion,
wherein the coil outlet is a region which an upper surface of the sidewall is recessed, wherein the end of the second coil part is led out toward the second terminal portion of the base through the coil outlet.

18 . The transformer of claim 12 , further comprising a third coil part including a conductive wire disposed between the first coil part and the magnetic core,
wherein the first coil part is disposed between the second coil part and the third coil part.

19 . The transformer of claim 16 , wherein the base further includes terminals pins penetrating the first terminal portion of the base,
wherein the terminal pins are inserted in the pin holes, wherein the terminal pins are electrically connected with the conductive patterns.

20 . The transformer of claim 12 , further comprising an insulating pattern disposed between an inner surface of the magnetic core and the first coil part to tight the second coil part to the first coil part.

Assignees

• Solum Co Ltd

Inventors

• Eom Jae Gen
• Noh Young Seung
• Choi Heung Gyoon
• Park Geun Young
• Han Sung Yun
• Jang Seh Hoon
• Jeong Nak Jun
• Lee Young Min
• Kim Jong Woo
• Heo Tae Won

Classifications

• H01F27/2804 Primary

  Printed windings · CPC title

• H01F2027/2819

  Planar transformers with printed windings, e.g. surrounded by two cores and to be mounted on printed circuit · CPC title

• H01F27/2885

  with shields or electrodes (shields or electrodes for pancake coils H01F27/2871; construction of electric or magnetic shields or screens H01F27/36) · CPC title

• H01F27/24 Primary

  Magnetic cores · CPC title

• H01F27/06

  Mounting, supporting or suspending transformers, reactors or choke coils {not being of the signal type} · CPC title