Systems, compositions, and methods for enhanced electromagnetic shielding and corrosion resistance
US-11965116-B2 · Apr 23, 2024 · US
US2020105437A1 · US · A1
| Field | Value |
|---|---|
| Publication number | US-2020105437-A1 |
| Application number | US-201916699713-A |
| Country | US |
| Kind code | A1 |
| Filing date | Dec 1, 2019 |
| Priority date | Nov 20, 2017 |
| Publication date | Apr 2, 2020 |
| Grant date | — |
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A coating including a substrate and a plurality of hydrophobic silver particles disposed on the substrate. The contact angle of the coating with water at room temperature is between 152° and 162° and the resistance value of the coating is between 101 and 103Ω.
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What is claimed is: 1 . A coating, comprising: 1) a substrate, the substrate comprising rubber; and 2) a plurality of hydrophobic silver particles disposed on the substrate; wherein: a contact angle of the coating with water is between 152° and 162° and a resistance value of the coating is between 10 1 and 10 3 Ω. 2 . A method of preparation of the coating of claim 1 , comprising: 1) adding 1-3 parts by weight of silver particles to 100 parts by weight of an alcohol solution comprising 0.5-3 wt. % of alkyl mercaptan to yield a mixture; dispersing the mixture by ultrasound, stirring at room temperature, centrifuging, washing, and drying under vacuum, to obtain modified silver particles; 2) adding 0.5 parts by weight of a thermoplastic elastomer to 20-50 parts by weight of an organic solvent, stirring a resulting mixture at a temperature of 30-60° C. for 3-12 h; adding 1-2 parts by weight of the modified silver particles to the resulting mixture and dispersing for 0.5-2 h by ultrasound to obtain a dispersion; pre-stretching a substrate comprising rubber to 2-3 times of an original length of the substrate with an external force, spraying the dispersion on the substrate; drying the substrate covered by the dispersion, removing the external force so that the substrate restores to its original length, to yield the coating. 3 . The method of claim 2 , wherein the alkyl mercaptan is a dodecyl mercaptan, tetradecyl mercaptan, cetyl mercaptan, octadecyl mercaptan, or a mixture thereof. 4 . The method of claim 2 , wherein the thermoplastic elastomer is a styrene-butadiene-styrene triblock copolymer, styrene-isoprene-styrene triblock copolymer, hydrogenated styrene-butadiene-styrene triblock copolymer, hydrogenated styrene-isoprene-styrene triblock copolymer, or a mixture thereof. 5 . The method of claim 2 , wherein the silver particles have a particle size of 100-300 nm. 6 . The method of claim 2 , wherein the organic solvent is selected from toluene, xylene, tetrahydrofuran and cyclohexane. 7 . The method of claim 2 , wherein the rubber is natural rubber, silicone rubber, butyl rubber, or nitrile rubber. 8 . The method of claim 2 , wherein in 2), the dispersion is sprayed on the substrate by a spray gun; a working pressure of the spray gun is 0.4-0.7 megapascal, a spraying distance from the spray gun to the substrate is 10-20 cm, a moving speed of the spray gun is 1-2 cm/s, and a reciprocating motion of the spray gun is 1-3 cycles. 9 . The method of claim 2 , wherein in 1), the mixture is dispersed by ultrasound for 5-30 min, stirred for 3-12 h, and centrifuged at 6000-10000 rpm for 10-30 min; a resulting product is washed with ethanol and dried under vacuum at 30-50° C. for 5-12 h. 10 . The method of claim 2 , wherein in 2), the drying is performed at 30-50° C. for 10-30 min to evaporate the organic solvent.
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