Fiber reinforced polymer composition

Patent metadata

Field	Value
Publication number	US-2020032010-A1
Application number	US-201816495146-A
Country	US
Kind code	A1
Filing date	Mar 28, 2018
Priority date	Mar 29, 2017
Publication date	Jan 30, 2020
Grant date	—

Abstract

The invention relates to a fiber reinforced thermoplastic molding composition comprising a thermoplastic polymer and reinforcing fibers, wherein the composition comprises (i) a thermoplastic polymer selected from the group consisting of polyesters, polyamides, polycarbonates, polyphenylene sulphides (PPS), polyphenylene ethers (PPO), polyetheretherketones (PEEK), polyaryletherketones (PAEK), polyamidimides (PAI), polyetherimides (PEI) and liquid crystal polymers (LCPs), and combinations thereof and (ii) silicon-boron glass fibers consisting predominantly of silicon dioxide (SiO 2 ) and boron trioxide (B 2 O 3 ).

First claim

1 . Composition comprising a thermoplastic polymer and glass fibers, wherein the composition comprises
(i) a thermoplastic polymer selected from the group consisting of polyesters (PES), polyamides (PA), polycarbonates (PC), polyphenylene sulphides (PPS), polyphenylene ethers (PPO), polyetheretherketones (PEEK), polyaryletherketones (PAEK), polyamidimides (PAI), polyetherimides (PEI) and liquid crystal polymers (LCPs), and combinations thereof; (ii) at least 22 wt. % of silicon-boron glass fibers comprising predominantly silicon dioxide (SiO 2 ) and boron trioxide (B 2 O 3 ); and (iii) 0-7 wt. % of halogen free flame retardant, wherein the weight percentages (wt. %) are relative to the total weight of the composition.

2 . Composition according to claim 1 , wherein the thermoplastic polymer comprises a polyamide or a semi-crystalline polyester, or a combination thereof.

3 . Composition according to claim 1 , wherein the silicon-boron glass fibers comprise silicon dioxide and boron trioxide in a combined amount of at least 90 wt. %, relative to the weight of the silicon-boron glass fibers.

4 . Composition according to claim 3 , wherein the silicon-boron glass fibers consist of: (a) 65-85 wt. % SiO 2 ; (b) 15-30 wt. % B 2 O 3 ; (c) 0-4 wt. % sodium oxide (Na 2 O) or potassium oxide (K 2 O), or a combination thereof; and (d) 0-4 wt. % other components; wherein the weight percentages (wt. %) are relative to the weight of the silicon-boron glass fibers.

5 . Composition according to claim 1 , wherein the compositions comprises E-glass fibers in an amount of at most 30 wt. %, preferably at most 15 wt. %, relative to the weight of the silicon-boron glass fibers.

6 . Composition according to claim 1 , wherein the composition comprises:
a) 30-75 wt. % of the thermoplastic polymer of group (i); b) 25-70 wt. % of the silicon-boron glass fibers; and c) 0-7 wt. % of halogen free flame retardant, wherein the weight percentages (wt. %) are relative to the total weight of the composition.

7 . Composition according to claim 1 , wherein the composition comprises:
a) 30-75 wt. % of polyamide or semi-crystalline polyester, or a combination thereof; b) 25-70 wt. % of glass fibers comprising at least 22 wt. % of the silicon-boron glass fibers; and c) 0-7 wt. % of halogen free flame retardant, wherein the weight percentages (wt. %) are relative to the total weight of the composition.

8 . Composition according to claim 1 , wherein the composition comprises a polymeric impact modifier.

9 . Composition according to claim 1 , wherein the composition comprises a laser direct structuring (LDS) additive.

10 . Composition according to claim 1 , wherein the composition further comprises a white pigment comprising titanium dioxide.

11 . Molded part comprising a composition of claim 1 .

12 . Use of a composition according to claim 1 , or of a molded part comprising a composition, in a housing or a frame for an electronic mobile device.

13 . Electronic mobile device comprising a housing or a frame, wherein the housing or frame is made of a composition according to claim 1 .

14 . Use of a composition according to claim 1 , or of a molded part comprising a composition, in a part of speaker boxes, audio jack modules, antenna's or connectors.

Assignees

• Dsm Ip Assets Bv

Inventors

• Liao Ruogu
• Van Der Burgt Frank Peter Theodorus Johannes

Classifications

• C08L2201/02

  Flame or fire retardant/resistant · CPC title

• C03C3/089

  containing boron · CPC title

• C03C13/00

  Fibre or filament compositions (manufacture of fibres or filaments C03B37/00) · CPC title

• C08J5/043 Primary

  with glass fibres · CPC title

• C08L2205/03

  containing three or more polymers in a blend · CPC title