Selectively functionalized porous material

Patent metadata

Field	Value
Publication number	US-2020030784-A1
Application number	US-201916593019-A
Country	US
Kind code	A1
Filing date	Oct 4, 2019
Priority date	Oct 16, 2015
Publication date	Jan 30, 2020
Grant date	—

Abstract

A porous substrate susceptible to one or both of hydroxylation and alkoxylation by a first protic solvent is exposed to a first relative pressure of the first protic solvent. The porous substrate includes a first plurality of pores having a first average pore diameter and a second plurality of pores having a second average pore diameter that is greater than the first average pore diameter. The first relative pressure is effective to one or both of hydroxylate or alkoxylate substantially only pores of the first average pore diameter to form a first modified porous substrate. The first modified porous substrate is reacted with a first functionalizing reagent that is effective to functionalize one or both of hydroxylated or alkoxylated surfaces, thereby functionalizing substantially only the first plurality of the pores, to form a first functionalized porous substrate.

First claim

What is claimed is:

1 . A method, comprising:
exposing a porous substrate susceptible to one or both of hydroxylation and alkoxylation by a first protic solvent to a first relative pressure of the first protic solvent, wherein the porous substrate comprises a first plurality of pores having a first average pore diameter and a second plurality of pores having a second average pore diameter that is greater than the first average pore diameter, wherein the first relative pressure is effective to one or both of hydroxylate or alkoxylate substantially only pores of the first average pore diameter to form a first modified porous substrate; and reacting the first modified porous substrate with a first functionalizing reagent that is effective to functionalize one or both of hydroxylated or alkoxylated surfaces, thereby functionalizing substantially only the first plurality of the pores, to form a first functionalized porous substrate, wherein in the first functionalized substrate, the second plurality of pores is substantially free of the first predetermined functional group and the first plurality of pores is functionalized with the first predetermined functional group via at least one of a hydroxyl group or an alkoxyl group.

2 . The method of claim 1 , further comprising:
exposing the first functionalized porous substrate to a second relative pressure of the first protic solvent that is higher than the first relative pressure, wherein the second relative pressure is effective to one or both of hydroxylate or alkoxylate substantially only pores of the second average pore diameter to form a second modified porous substrate; and reacting the second modified porous substrate with a second functionalizing reagent that is effective to functionalize one or both of hydroxylated or alkoxylated surfaces, thereby functionalizing substantially only the second plurality of pores, to form a second functionalized porous substrate.

3 . The method of claim 1 , wherein the first average pore diameter and the second average pore diameter are each less than about 20 nm.

4 . The method of claim 1 , wherein the protic solvent comprises one or more members selected from the group consisting of water, alcohols, acids, bases, any other solvent capable of donating a proton, and combinations of the foregoing.

5 . The method of claim 1 , wherein the first functionalizing reagent comprises one or more members selected from the group consisting of thiols, amines, alkoxides, epoxides, carboxylic acids, carboxylic esters, sulfonic acids, sulfonate esters, aldehydes, ketones, phosphines, halides, cyano alkyl, isocyanato alkyl, unsaturated alkyl, unsaturated cyclic alkyls, metal alkoxy, acyloxy, halogens, amino groups, groups capable of reacting with hydroxylated or alkoxylated metal oxide surfaces, and combinations of the foregoing.

6 . The method of claim 1 , wherein the porous substrate comprises one or more members selected from the group consisting of a porous oxide, a metal oxide, silica, ceramic, zeolite, porous carbon, and combinations of the foregoing.

7 . The method of claim 2 , further comprising:
exposing the second functionalized porous substrate to a third relative pressure of the first protic solvent that is higher than the second relative pressure, wherein the third relative pressure is effective to one or both of hydroxylate or alkoxylate substantially only pores of a third average pore diameter, wherein the porous substrate comprises a third plurality of pores having the third average pore diameter, to form a third modified porous substrate; and further reacting the third modified porous substrate with a third functionalizing reagent that is effective to functionalize one or both of hydroxylated or alkoxylated surfaces, thereby functionalizing substantially only the third plurality of pores, to form a third functionalized porous substrate.

8 . The method of claim 7 , wherein the first average pore diameter is less than about 2 nm, the second average pore diameter is from about 2 nm to about 20 nm, and the third average pore diameter is greater than about 20 nm.

9 . The method of claim 1 , further comprising:
exposing the first functionalized porous substrate to a second relative pressure of a second protic solvent, wherein the second relative pressure is effective to one or both of hydroxylate or alkoxylate substantially only pores of the second average pore diameter to form a second modified porous substrate; and further reacting the second modified porous substrate with a second functionalizing reagent that is effective to functionalize one or both of hydroxylated or alkoxylated surfaces, thereby functionalizing substantially only the second plurality of pores, to form a second functionalized porous substrate.

10 . The method of claim 9 , further comprising:
exposing the second functionalized porous substrate to a third relative pressure of a third protic solvent, wherein the third relative pressure is effective to one or both of hydroxylate or alkoxylate substantially only pores of a third average pore diameter, wherein the porous substrate comprises a third plurality of pores having the third average pore diameter, to form a third modified porous substrate; and further reacting the third modified porous substrate with a third functionalizing reagent that is effective to functionalize one or both of hydroxylated or alkoxylated surfaces, thereby functionalizing substantially only the third plurality of pores, to form a third functionalized porous substrate.

11 . A method, comprising:
providing a porous oxide comprising pre-existing pores having a variety of sizes ranging from sub-nm to 20 nm; exposing the porous oxide to a first relative pressure of a protic solvent, thereby creating one or both of hydroxy and alkoxy groups within a first subset of the pores, to form a modified porous oxide; reacting the modified porous oxide with a first functionalizing reagent, thereby derivatizing the first subset of the pores, to form a functionalized porous oxide; and exposing the functionalized porous oxide to a second relative pressure of the protic solvent or a second protic solvent, wherein the second relative pressure is higher than the first relative pressure, thereby creating one or both of hydroxyl and alkoxy groups within a second subset of the pores having a larger size than the pores in the first subset of the pores, to form a second modified porous oxide; and reacting the second modified porous oxide with a second functionalizing reagent, thereby derivatizing the second subset of the pores, to form a second functionalized porous oxide.

12 . The method of claim 11 , further comprising:
exposing the second functionalized porous oxide to a third relative pressure of the protic solvent or a third protic solvent, wherein the third relative pressure is higher than the second relative pressure, thereby creating one or both of hydroxyl and alkoxy groups within a third subset of the pores having a larger size than the pores in the second subset of the pores, to form a third modified porous oxide; and reacting the third modified porous oxide with a third functionalizing reagent, thereby derivatizing the third subset of the pores, to form a third functionalized porous oxide.

Assignees

• IBM

Inventors

• Dubois Geraud J
• Michel Bruno
• Ruch Patrick
• Saliba Sarmenio
• Volksen Willi

Classifications

• B01J21/08

  Silica · CPC title

• B01J35/1061 Primary

  Operations & Transport · mapped topic

• B01J35/109

  Operations & Transport · mapped topic

• B01J35/1057

  Operations & Transport · mapped topic

• B01J35/647 Primary

  2-50 nm · CPC title