Graphite composite film and method for producing same

Patent metadata

Field	Value
Publication number	US-2019381763-A1
Application number	US-201916558193-A
Country	US
Kind code	A1
Filing date	Sep 2, 2019
Priority date	Apr 7, 2017
Publication date	Dec 19, 2019
Grant date	—

Abstract

Provided is a graphite composite film that is capable of attaining both a measure against heat and a measure against electromagnetic noise and that has excellent high-frequency electromagnetic wave shielding performance. The graphite composite film is configured to include a graphite layer, a first electrically conductive adhesive layer, a first metal layer containing a first metal, and a second metal layer containing a second metal disposed in this order. With an arithmetic average roughness of a surface on a first electrically conductive adhesive layer-disposed side of the first metal layer defined as Ra1 and an arithmetic average roughness of a surface of the second metal layer opposite from a surface on a first metal layer-disposed side of the second metal layer defined as Ra2, at least one of the Ra1 or the Ra2 is less than or equal to 50 nm.

First claim

What is claimed is:

1 . A graphite composite film comprising a graphite layer, a first electrically conductive adhesive layer, a first metal layer containing a first metal, and a second metal layer containing a second metal disposed in this order,
wherein at least one of Ra 1 or Ra 2 is less than or equal to 50 nm, where Ra 1 is an arithmetic average roughness of a surface of the first metal layer, the surface being a surface on which the first electrically conductive adhesive layer is disposed, and Ra 2 is an arithmetic average roughness of a first surface of the second metal layer, the first surface opposing a second surface of the second metal layer, the second surface being a surface on which the first metal layer is disposed.

2 . The graphite composite film according to claim 1 ,
wherein the first metal is copper.

3 . The graphite composite film according to claim 1 ,
wherein the second metal is at least one of zinc, nickel, chromium, titanium, aluminum, gold, silver, palladium, and an alloy, the alloy including one of zinc, nickel, chromium, titanium, aluminum, gold, silver, and palladium.

4 . The graphite composite film according to claim 1 ,
wherein the second metal layer has a thickness of less than or equal to a thickness of the first metal layer.

5 . The graphite composite film according to claim 4 ,
wherein the first metal layer has a thickness ranging from 0.10 μm to 5.00 μm, inclusive.

6 . The graphite composite film according to claim 4 ,
wherein the second metal layer has a thickness ranging from 0.002 μm to 0.100 μm, inclusive.

7 . A method for producing a graphite composite film, the method comprising the steps of;
forming a metal vapor-deposited film attached with a first electrically conductive adhesive sheet, by (i) performing vapor deposition of a first metal on a surface of a protection film to form a first metal layer, (ii) disposing the first electrically conductive adhesive sheet on a first surface of the first metal layer, and (iii) peeling the protection film from the first metal layer, and (iv) performing vapor deposition of a second metal on a second surface of the first metal layer opposite from the first surface to form a second metal layer; forming a graphite film attached with a second electrically conductive adhesive sheet, by disposing the second electrically conductive adhesive sheet on a first surface of a graphite film having the first surface and a second surface opposing each other; and laminating the metal vapor-deposited film attached with the first electrically conductive adhesive sheet onto the graphite film attached with the second electrically conductive adhesive sheet, by disposing a surface of the first electrically conductive adhesive sheet on the second surface of the graphite film, with an arithmetic average roughness of the surface on the first electrically conductive adhesive sheet-disposed side of the first metal layer defined as Ra 1 and an arithmetic average roughness of a surface of the second metal layer opposite from a surface on a first metal layer-disposed side of the second metal layer defined as Ra 2 , at least one of the Ra 1 or the Ra 2 being less than or equal to 50 nm.

8 . The method for producing a graphite composite film according to claim 7 ,
wherein the first metal is copper.

9 . The method for producing a graphite composite film according to claim 7 ,
wherein the second metal is at least one metal selected from the group consisting of zinc, nickel, chromium, titanium, aluminum, gold, silver, palladium, and an alloy of these metals.

10 . A method for producing a graphite composite film, the method comprising the steps of;
performing vapor deposition of a second metal and a first metal in this order on a first surface of a protection film having the first surface and a second surface, to form a second metal layer containing the second metal and a first metal layer containing the first metal, disposing a first electrically conductive adhesive sheet on a surface of the first metal layer, thus laminating the surface with the first electrically conductive adhesive sheet, and peeling the protection film to prepare a first electrically conductive adhesive sheet-attached metal vapor-deposited film; disposing a second electrically conductive adhesive sheet on a first surface of a graphite film having the first surface and a second surface, thus laminating the first surface with the second electrically conductive adhesive sheet, to prepare a second electrically conductive adhesive sheet-attached graphite film; and subjecting the first electrically conductive adhesive sheet-attached metal vapor-deposited film and the second electrically conductive adhesive sheet-attached graphite film to lamination, with a surface of the first electrically conductive adhesive sheet and the second surface of the graphite film disposed so as to overlap one another, with an arithmetic average roughness of a surface on a first electrically conductive adhesive sheet-disposed side of the first metal layer defined as Ra 1 and an arithmetic average roughness of a surface of the second metal layer opposite from a surface on a first metal layer-disposed side of the second metal layer defined as Ra 2 , at least one of the Ra 1 or the Ra 2 being less than or equal to 50 nm.

11 . The method for producing a graphite composite film according to claim 10 ,
wherein the first metal is copper.

12 . The method for producing a graphite composite film according to claim 10 ,
wherein the second metal is at least one metal selected from the group consisting of zinc, nickel, chromium, titanium, aluminum, gold, silver, palladium, and an alloy of these metals.

13 . A graphite composite film comprising a graphite layer, a first electrically conductive adhesive layer, a metal layer that contains a metal and has a first surface and a second surface, and a protection film in this order, with the protection film disposed to position on a side of the first surface of the metal layer,
at least one of the first surface or the second surface of the metal layer having an arithmetic average roughness of less than or equal to 50 nm.

14 . The graphite composite film according to claim 13 ,
wherein the metal is copper.

15 . The graphite composite film according to claim 13 ,
wherein the metal layer has a thickness ranging from 0.10 μm to 5.00 μm, inclusive.

16 . The graphite composite film according to claim 13 , further comprising a second electrically conductive adhesive layer on a surface of the graphite layer opposite from a surface on a first electrically conductive adhesive layer-disposed side of the graphite layer.

17 . A method for producing a graphite composite film, the method comprising the steps of;
performing vapor deposition of a metal on a first surface of a protection film having the first surface and a second surface, to form a metal layer having a first surface and a second surface, and disposing a first electrically conductive adhesive sheet on the second surface of the metal layer, thus laminating the second surface with the first electrically conductive adhesive sheet, to prepare a first electrically conductive adhesive sheet-attached metal vapor-deposited film; disposing a second electrically conductive adhesive sheet on a first surface of a graphite film having the first surface and a second surface, thus laminating the first surface with the second electrically conductive adhesive sheet, to prepare a second electrically conductive adhesive sheet-attached graphite film; and s

Assignees

• Panasonic Ip Man Co Ltd

Inventors

• Tsuda Yasuhiro
• Hiratsuka Junichiro
• SATOU Chihiro

Classifications

• B32B2311/22

  Nickel or cobalt · CPC title

• B32B15/09

  comprising polyesters · CPC title

• B32B2307/212

  Electromagnetic interference shielding · CPC title

• B32B2405/00

  Adhesive articles, e.g. adhesive tapes · CPC title

• B32B15/043

  of metal (B32B15/01 takes precedence) · CPC title