Hollow axle shaft for a vehicle and a method of manufacturing the same
US-2015367681-A1 · Dec 24, 2015 · US
US2019217359A1 · US · A1
| Field | Value |
|---|---|
| Publication number | US-2019217359-A1 |
| Application number | US-201916249060-A |
| Country | US |
| Kind code | A1 |
| Filing date | Jan 16, 2019 |
| Priority date | Jan 17, 2018 |
| Publication date | Jul 18, 2019 |
| Grant date | — |
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The invention relates to a method for producing a bent torsional profile comprising the following process steps: a) provision of a plate made of planar sheet metal, b) reshaping of the plate through the introduction of a bent trough oriented in the longitudinal direction of the plate in a central length portion ( 6 ) of the plate at a distance from the front edges of the plate, forming legs between the trough and the longitudinal edges of the plate, c) reshaping of the legs in such a manner that an open profile is created, d) reshaping of the legs in such a manner that a hollow profile is produced, wherein a longitudinal gap is formed between the two legs over the entire longitudinal extent thereof and wherein an air gap is created between the legs and the trough in the region of the trough, e) joining of the two legs over the entire longitudinal gap.
Opening claim text (preview).
What is claimed is: 1 . A method for producing a bent torsional profile comprising the following process steps: a) provision of a plate made of planar sheet metal, b) reshaping of the plate through the introduction of a bent trough oriented in the longitudinal direction of the plate in a central length portion of the plate at a distance from the front edges of the plate, forming legs between the trough and the longitudinal edges of the plate, c) reshaping of the legs in such a manner that an open profile is created, d) reshaping of the legs in such a manner that a hollow profile is produced, wherein a longitudinal gap is formed between the two legs over the entire longitudinal extent thereof and wherein an air gap is created between the legs and the trough in the region of the trough, e) joining of the two legs over the entire longitudinal gap. 2 . The method as claimed in claim 1 , wherein the longitudinal edges of the plate are provided with a bend which corresponds to the bend of the trough. 3 . The method as claimed in claim 2 , wherein the longitudinal edges of the plate are provided with a bend before the provision or first reshaping of the plate. 4 . The method as claimed in claim 2 , wherein the longitudinal edges of the plate are provided with a bend between process steps b) and c), c) and d) or d) and e). 5 . The method as claimed in claim 1 , wherein the plate is reshaped in process step c) in such a manner that the open profile has a roughly w- or M-shape in the central length portion and a roughly u- or n-shape between the front edges and the trough. 6 . The method as claimed in claim 1 , wherein the plate or the open profile is reshaped in process step d) in such a manner that a butt joint or an overlap joint is produced between the two legs on the longitudinal edges, on which the longitudinal gap is formed, thereby creating the hollow profile. 7 . The method as claimed in claim 1 , wherein the plate or else the open profile is reshaped in process step d) in such a manner that the hollow profile has a roughly V-shape in the central length portion and a roughly O-shape in the portions between the trough and the front edges. 8 . The method as claimed in claim 1 , wherein the introduction of the trough takes place by means of deep-drawing and/or stretch-forming and/or embossing-raising. 9 . The method as claimed in claim 1 , wherein the plate is made of steel, in particular a high-strength or maximum-strength steel. 10 . The method as claimed in claim 1 , wherein the joining of the two legs over the entire longitudinal gap takes place by means of welding, soldering, adhesion or by a mechanical joining process. 11 . A torsional profile produced according to a method as claimed in claim 1 .
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