Nickel-zinc battery

Patent metadata

Field	Value
Publication number	US-2019173132-A1
Application number	US-201916269887-A
Country	US
Kind code	A1
Filing date	Feb 7, 2019
Priority date	Jul 9, 2014
Publication date	Jun 6, 2019
Grant date	—

Abstract

Provided is a highly reliable nickel-zinc battery including a separator exhibiting hydroxide ion conductivity and water impermeability. The nickel-zinc battery includes a positive electrode containing nickel hydroxide and/or nickel oxyhydroxide; a positive-electrode electrolytic solution in which the positive electrode is immersed, the electrolytic solution containing an alkali metal hydroxide; a negative electrode containing zinc and/or zinc oxide; a negative-electrode electrolytic solution in which the negative electrode is immersed, the electrolytic solution containing an alkali metal hydroxide; a hermetic container accommodating the positive electrode, the positive-electrode electrolytic solution, the negative electrode, and the negative-electrode electrolytic solution; and the separator exhibiting hydroxide ion conductivity and water impermeability and disposed in the hermetic container so as to separate a positive-electrode chamber from a negative-electrode chamber. The alkali metal hydroxide concentration of the positive-electrode electrolytic solution differs from that of the negative-electrode electrolytic solution.

First claim

1 . A nickel-zinc battery comprising:
a positive electrode comprising nickel hydroxide and/or nickel oxyhydroxide; a positive-electrode electrolytic solution comprising an alkali metal hydroxide, the positive electrode being immersed in the positive-electrode electrolytic solution; a negative electrode comprising zinc and/or zinc oxide; a negative-electrode electrolytic solution comprising an alkali metal hydroxide, the negative electrode being immersed in the negative-electrode electrolytic solution; a hermetic container accommodating the positive electrode, the positive-electrode electrolytic solution, the negative electrode, and the negative-electrode electrolytic solution; and a separator exhibiting hydroxide ion conductivity and water impermeability, the separator being disposed in the hermetic container so as to separate a positive-electrode chamber accommodating the positive electrode and the positive-electrode electrolytic solution from a negative-electrode chamber accommodating the negative electrode and the negative-electrode electrolytic solution, wherein the alkali metal hydroxide concentration of the positive-electrode electrolytic solution differs from the alkali metal hydroxide concentration of the negative-electrode electrolytic solution, (i) wherein the alkali metal hydroxide concentration of the positive-electrode electrolytic solution is lower than the alkali metal hydroxide concentration of the negative-electrode electrolytic solution in a full charge state, or (ii) wherein the alkali metal hydroxide concentration of the positive-electrode electrolytic solution is higher than the alkali metal hydroxide concentration of the negative-electrode electrolytic solution in a discharge end state.

2 . The nickel-zinc battery according to claim 1 , wherein the alkali metal hydroxide concentration of the positive-electrode electrolytic solution is 1 to 9 M.

3 . The nickel-zinc battery according to claim 1 , wherein the alkali metal hydroxide concentration of the negative-electrode electrolytic solution is 3 to 18 M.

4 . The nickel-zinc battery according to claim 1 , wherein the nickel-zinc battery is prepared in a discharge end state, and the alkali metal hydroxide concentration of the positive-electrode electrolytic solution is higher than the alkali metal hydroxide concentration of the negative-electrode electrolytic solution during preparation of the battery.

5 . The nickel-zinc battery according to claim 1 , wherein the nickel-zinc battery is prepared in a full charge state, and the alkali metal hydroxide concentration of the positive-electrode electrolytic solution is lower than the alkali metal hydroxide concentration of the negative-electrode electrolytic solution during preparation of the battery.

6 . The nickel-zinc battery according to claim 1 , wherein the average alkali metal hydroxide concentration of the negative-electrode electrolytic solution is higher than the average alkali metal hydroxide concentration of the positive-electrode electrolytic solution from a full charge state to a discharge end state or from a discharge end state to a full charge state.

7 . The nickel-zinc battery according to claim 1 , wherein the alkali metal hydroxide is potassium hydroxide.

8 . The nickel-zinc battery according to claim 1 , wherein the positive-electrode electrolytic solution is an aqueous potassium hydroxide solution, and the negative-electrode electrolytic solution is an aqueous potassium hydroxide solution containing Zn(OH) 4 2− .

9 . The nickel-zinc battery according to claim 1 , wherein the positive-electrode chamber has an extra positive-electrode space having a volume that meets a variation in amount of water in association with reaction at the positive electrode during charge and discharge of the battery, and the negative-electrode chamber has an extra negative-electrode space having a volume that meets a variation in amount of water in association with reaction at the negative electrode during charge and discharge of the battery.

10 . The nickel-zinc battery according to claim 9 , wherein the extra positive-electrode space has a volume greater than the amount of water that will increase in association with reaction at the positive electrode during the charge of the battery; the extra positive-electrode space is not preliminarily filled with the positive-electrode electrolytic solution; the extra negative-electrode space has a volume greater than the amount of water that will decrease in association with reaction at the negative electrode during the charge of the battery; and the extra negative-electrode space is preliminarily filled with an amount of the negative-electrode electrolytic solution that will decrease during the charge of the battery.

11 . The nickel-zinc battery according to claim 9 , wherein the extra positive-electrode space has a volume greater than the amount of water that will decrease in association with reaction at the positive electrode during the discharge of the battery; the extra positive-electrode space is preliminarily filled with an amount of the positive-electrode electrolytic solution that will decrease during the discharge of the battery; the extra negative-electrode space has a volume greater than the amount of water that will increase in association with reaction at the negative electrode during the discharge of the battery; and the extra negative-electrode space is not preliminarily filled with the negative-electrode electrolytic solution.

12 . The nickel-zinc battery according to claim 1 , wherein the extra positive-electrode space is not filled with the positive electrode and the extra negative-electrode space is not filled with the negative electrode.

13 . The nickel-zinc battery according to claim 9 , further comprising a gas flow channel that connects the extra positive-electrode space to the extra negative-electrode space such that the spaces are in gas communication with each other.

14 . The nickel-zinc battery according to claim 9 , wherein the separator is vertically disposed, the extra positive-electrode space is provided in an upper portion of the positive-electrode chamber, and the extra negative-electrode space is provided in an upper portion of the negative-electrode chamber.

15 . The nickel-zinc battery according to claim 1 , further comprising a porous substrate on either or both of the surfaces of the separator.

16 . The nickel-zinc battery according to claim 15 , wherein the separator comprises an inorganic solid electrolyte, wherein the inorganic solid electrolyte is in a membrane or layer form, and is disposed on or in the porous substrate.

17 . The nickel-zinc battery according to claim 1 , further comprising a positive-electrode collector in contact with the positive electrode, and a negative-electrode collector in contact with the negative electrode.

18 . The nickel-zinc battery according to claim 15 , wherein the separator comprises an inorganic solid electrolyte, wherein the inorganic solid electrolyte comprises a layered double hydroxide, wherein the layered double hydroxide is composed of an aggregation of platy particles, and wherein the platy particles are oriented such that tabular faces of the platy particles are perpendicular to or oblique to the surface of the porous substrate.

19 . The nickel-zinc battery according to claim 15 , wherein the porous substrate is composed of a polymer, and the polymer is at least one selected from the group consisting of polystyrene, polyether sulfone, polypropylene, epoxy resin, and polyphenylene sulfide.

Assignees

• Ngk Insulators Ltd

Inventors

• Hayashi Hiroshi
• Yamada Naohito
• Kitoh Kenshin

Classifications

• H01M50/443

  Particulate material · CPC title

• H01M50/103

  prismatic or rectangular (H01M50/109, H01M50/11 take precedence) · CPC title

• H01M10/34 Primary

  Gastight accumulators · CPC title

• H01M4/30

  Pressing · CPC title

• H01M2220/20

  Batteries in motive systems, e.g. vehicle, ship, plane · CPC title