Pressure-sensitive adhesive sheet

Patent metadata

Field	Value
Publication number	US-2019161651-A1
Application number	US-201816169077-A
Country	US
Kind code	A1
Filing date	Oct 24, 2018
Priority date	Nov 30, 2017
Publication date	May 30, 2019
Grant date	—

Abstract

This invention provides a double-faced PSA sheet comprising a substrate film having first and second faces, and first and second PSA layers provided to the first and second faces of the substrate film, respectively. The first and second PSA layers have a combined thickness TPSA and the substrate film has a thickness TS at a TS/TPSA ratio value of 0.3 or less. The first and second PSA layers individually have a storage modulus G′(apply) of 0.6 MPa or less at a temperature at which the PSA sheet is press-bonded to an adherend.

First claim

What is claimed is:

1 . A double-faced pressure-sensitive adhesive sheet comprising a substrate film having first and second faces, and first and second pressure-sensitive adhesive layers provided to the first and second faces of the substrate film, respectively, wherein
the first and second pressure-sensitive adhesive layers have a combined thickness T PSA and the substrate film has a thickness T S at a T S /T PSA ratio value of 0.3 or less, and the first and second pressure-sensitive adhesive layers individually have a storage modulus G′(apply) of 0.6 MPa or less at a temperature at which the pressure-sensitive adhesive sheet is press-bonded to an adherend.

2 . The double-faced pressure-sensitive adhesive sheet according to claim 1 , having a total thickness of 150 μm or less.

3 . The double-faced pressure-sensitive adhesive sheet according to claim 1 , wherein the thickness of the substrate film is less than 20 μm.

4 . The double-faced pressure-sensitive adhesive sheet according to claim 1 , wherein the substrate film is formed from a polyester-based resin.

5 . The double-faced pressure-sensitive adhesive sheet according to claim 1 , wherein the first and second pressure-sensitive adhesive layers individually have a thickness of 25 μm or greater.

6 . The double-faced pressure-sensitive adhesive sheet according to claim 1 , wherein the first and second pressure-sensitive adhesive layers individually have a storage modulus at 85° C., G′(85° C.), of 0.02 MPa or greater.

7 . The double-faced pressure-sensitive adhesive sheet according to claim 1 , wherein the first and second pressure-sensitive adhesive layers individually have a gel fraction of 40% by weight or higher.

8 . The double-faced pressure-sensitive adhesive sheet according to claim 1 , wherein the first and second pressure-sensitive adhesive layers are individually an acrylic pressure-sensitive adhesive layer comprising an acrylic polymer.

9 . The double-faced pressure-sensitive adhesive sheet according to claim 1 , wherein the first and second pressure-sensitive adhesive layers individually have a storage modulus at 25° C., G′(25° C.), of 0.15 MPa or greater.

10 . The double-faced pressure-sensitive adhesive sheet according to claim 1 , wherein the first and second pressure-sensitive adhesive layers individually have a loss modulus at 25° C., G″(25° C.), of 2.0 MPa or less.

11 . The double-faced pressure-sensitive adhesive sheet according to claim 8 , wherein the acrylic polymer includes at least 50% by weight of alkyl (meth)acrylate copolymerized therein, the alkyl (meth)acrylate having an alkyl group with 7 to 10 carbon atoms at its ester terminus.

12 . The double-faced pressure-sensitive adhesive sheet according to claim 11 , wherein the acrylic polymer includes an acidic group-containing monomer copolymerized therein.

13 . The double-faced pressure-sensitive adhesive sheet according to claim 12 , wherein the acidic group-containing monomer has a copolymerization ratio of 8% by weight or higher in the acrylic polymer.

14 . The double-faced pressure-sensitive adhesive sheet according to claim 11 , wherein the acrylic polymer has a weight average molecular weight of 70×10 4 or higher.

15 . The double-faced pressure-sensitive adhesive sheet according to claim 1 , wherein the first and second pressure-sensitive adhesive layers individually comprise a tackifier resin of which at least 50% by weight is a phenolic tackifier resin.

16 . The double-faced pressure-sensitive adhesive sheet according to claim 1 , wherein the first and second pressure-sensitive adhesive layers are individually formed from a solvent-based pressure-sensitive adhesive composition or an active energy ray-curable pressure-sensitive adhesive composition.

17 . The double-faced pressure-sensitive adhesive sheet according to claim 1 , exhibiting a 180° peel strength of 8 N/20 mm or greater, determined at least either within one minute after press-bonded at 23° C. at a press-bonding load of 0.1 kg or within one minute after press-bonded at 40° C. at 0.05 MPa for 3 seconds.

18 . The double-faced pressure-sensitive adhesive sheet according to claim 1 , having a manifestation rate above 50% in at least 23° C. light-pressure initial adhesive strength or 40° C. light-pressure initial adhesive strength.

19 . The double-faced pressure-sensitive adhesive sheet according to claim 1 , used for fixing parts in mobile electronics.

20 . The double-faced pressure-sensitive adhesive sheet according to claim 1 , used for fixing a flexible printed circuit.

Assignees

• Nitto Denko Corp

Inventors

• Jozuka Kenta
• Higuchi Naoaki
• Kato Naohiro
• Buzojima Yasushi

Classifications

• C08L61/06

  of aldehydes with phenols · CPC title

• C09J2203/326

  for bonding electronic components such as wafers, chips or semiconductors · CPC title

• C09J133/064

  containing anhydride, COOH or COOM groups, with M being metal or onium-cation · CPC title

• C09J7/385 Primary

  Acrylic polymers · CPC title

• C09J7/401

  characterised by the release coating composition · CPC title