Battery case for vehicle and method of manufacturing of battery case

Patent metadata

Field	Value
Publication number	US-2019157642-A1
Application number	US-201816142118-A
Country	US
Kind code	A1
Filing date	Sep 26, 2018
Priority date	Nov 17, 2017
Publication date	May 23, 2019
Grant date	—

Abstract

In a battery case for a vehicle that houses a battery, at a vertical direction intermediate portion of one of an inner panel or an outer panel, there is formed a bulging portion which bulges out toward another of the inner panel or the outer panel and is joined to the other of the inner panel or the outer panel by spot welding, closed cross-section portions are formed at a side wall at both an upper side and a lower side of the bulging portion, respectively, and weld points of the spot welding that join the inner panel and the outer panel are disposed at positions that do not overlap with supporting members as seen from a direction in which the inner panel and the outer panel face one another.

First claim

What is claimed is:

1 . A battery case for a vehicle that houses a battery, the battery case comprising:
a bottom plate, a side wall, and supporting members that are joined to the bottom plate and that support the side wall from a case inner side, wherein the battery case is installed beneath a floor of a vehicle, the side wall has an inner panel to which the supporting members are joined by spot welding, and an outer panel that faces the inner panel from a side that is opposite from the supporting members, upper portions of the inner panel and the outer panel are joined together by spot welding, and lower end portions of the inner panel and the outer panel are joined to or made integral with the bottom plate, at a vertical direction intermediate portion of one of the inner panel or the outer panel, there is formed a bulging portion which bulges out toward another of the inner panel or the outer panel and is joined to the other of the inner panel or the outer panel by spot welding, closed cross-section portions are formed at the side wall at both an upper side and a lower side of the bulging portion, respectively, and weld points of the spot welding that join the inner panel and the outer panel are disposed at positions that do not overlap with the supporting members as seen from a direction in which the inner panel and the outer panel face one another.

2 . The battery case for a vehicle of claim 1 , wherein the bulging portion is formed at the vertical direction intermediate portion of the inner panel.

3 . The battery case for a vehicle of claim 2 , wherein the respective closed cross-section portions are joined to the supporting members.

4 . The battery case for a vehicle of claim 1 , wherein
the bottom plate, the inner panel, the outer panel and the supporting members are formed by steel plates, and the bottom plate is joined to the inner panel, the outer panel and the supporting members by spot welding.

5 . The battery case for a vehicle of claim 1 , wherein
the inner panel, the outer panel and the supporting members are formed by steel plates, the bottom plate is formed by a plate member that is a light metal or a light alloy, and the bottom plate is joined to the inner panel, the outer panel and the supporting members by mechanical fastening.

6 . The battery case for a vehicle of claim 1 , wherein
the supporting members have, at vehicle transverse direction end portions thereof, lateral flange portions that project out toward both sides in a vehicle longitudinal direction, and the closed cross-section portions are connected to the lateral flange portions.

7 . The battery case for a vehicle of claim 1 , wherein respective lower ends of the inner panel and the outer panel are joined to the bottom plate, or a lower end of one of the inner panel or the outer panel is made integral with the bottom plate and a lower end of another of the inner panel or the outer panel is joined to the bottom plate.

8 . A method of manufacturing the battery case for a vehicle of claim 4 , the method comprising:
joining the supporting members and the inner panel by spot welding; joining the inner panel and the outer panel by spot welding; and joining the inner panel, the outer panel and the supporting members, to the bottom plate, by spot welding or mechanical fastening.

Assignees

• Toyota Motor Co Ltd

Inventors

• Toyota Masaru

Classifications

• B60Y2306/01

  Reducing damages in case of crash, e.g. by improving battery protection · CPC title

• B60K1/04 Primary

  of the electric storage means for propulsion · CPC title

• B60K2001/0438

  Arrangement under the floor · CPC title

• H01M2220/20

  Batteries in motive systems, e.g. vehicle, ship, plane · CPC title

• B60L50/66

  Arrangements of batteries · CPC title