Arc welding control method

Patent metadata

Field	Value
Publication number	US-2019070687-A1
Application number	US-201716086658-A
Country	US
Kind code	A1
Filing date	Mar 17, 2017
Priority date	Mar 29, 2016
Publication date	Mar 7, 2019
Grant date	—

Abstract

In thin sheet welding, when a heat input amount relative to a sheet thickness is too large, a welding defect such as a deviation from aim due to occurrence of a strain or burn through may easily occur. When a welding current is decreased to reduce the heat input amount, there is an issue in which an arc tends to become unstable. In arc welding that repeats short-circuit and arcing, first heat input period (Th) and second heat input period (Tc) having a heat input amount less than that of first heat input period (Th) are periodically repeated. This reduces the heat input amount into a welding object and suppresses burn through and a strain upon welding while making the arc stable.

First claim

1 . An arc welding control method of performing arc welding by periodically repeating a first heat input period having a first heat input amount and a second heat input period having a second heat input amount to a welding subject using a welding wire that is a consumable electrode,
wherein each of the first heat input period and the second heat input period includes a short-circuit period and an arc period, and when release of short-circuit is detected during the short-circuit period in the second heat input period, a welding current during the arc period in the second heat input period is set to be less than a current immediately before the release of the short-circuit, and the welding current during the arc period in the second heat input period is set to be less than a welding current during the arc period in the first heat input period, or a total sum of energy indicated by an integral of the welding current over time during the arc period in the second heat input period is set to be less than a total sum of energy indicated by an integral of the welding current over time during the arc period in the first heat input period.

2 . An arc welding control method of performing arc welding by periodically repeating a first heat input period having a first heat input amount and a second heat input period having a second heat input amount to a welding subject using a welding wire that is a consumable electrode,
wherein each of the first heat input period and the second heat input period includes a short-circuit period and an arc period, and when release of short-circuit is detected during the short-circuit period in the second heat input period, a welding current during the arc period in the second heat input period is set to be less than a current immediately before the release of the short-circuit, and is set to be less than a welding current during the arc period in the first heat input period, so that the welding current during the arc period in the second heat input period is relatively decreased from the welding current during the arc period in the first heat input period at a predetermined ratio.

3 . The arc welding control method according to claim 1 , wherein the welding current during the arc period in the second heat input period is set to be a constant current that is less than the welding current during the arc period in the first heat input period, and is set to not less than 30 A.

4 . The arc welding control method according to claim 1 , wherein the first heat input period and the second heat input period are periodically repeated such that, according to at least one of a sheet thickness and a gap amount of the welding subject, not less than one time and not more than five times of the first heat input periods that are successively performed and one time of the second heat input period are alternately repeated periodically.

5 . The arc welding control method according to claim 1 , wherein forward feeding that feeds the welding wire toward the welding subject and reverse feeding that feeds the welding wire in a direction opposite to the forward feeding are alternately repeated periodically at a predetermined period and amplitude.

6 . The arc welding control method according to claim 2 , wherein the welding current during the arc period in the second heat input period is set to be a constant current that is less than the welding current during the arc period in the first heat input period, and is set to not less than 30 A.

7 . The arc welding control method according to claim 2 , wherein the first heat input period and the second heat input period are periodically repeated such that, according to at least one of a sheet thickness and a gap amount of the welding subject, not less than one time and not more than five times of the first heat input periods that are successively performed and one time of the second heat input period are alternately repeated periodically.

8 . The arc welding control method according to claim 2 , wherein forward feeding that feeds the welding wire toward the welding subject and reverse feeding that feeds the welding wire in a direction opposite to the forward feeding are alternately repeated periodically at a predetermined period and amplitude.

Assignees

• Panasonic Ip Man Co Ltd

Inventors

• Furuyama Yuya
• Kawamoto Atsuhiro
• Fujiwara Junji
• Kowa Masaru
• Matsui Kaito

Classifications

• B23K9/173

  and of a consumable electrode · CPC title

• B23K9/0953 Primary

  using computing means · CPC title

• B23K9/1012

  characterised by parts of the process · CPC title

• B23K9/095

  Monitoring or automatic control of welding parameters · CPC title

• B23K9/092

  characterised by the shape of the pulses produced · CPC title