Positive electrode active material for lithium secondary battery, comprising lithium cobalt oxide for high voltage, and method for preparing same

Patent metadata

Field	Value
Publication number	US-2019027750-A1
Application number	US-201716070588-A
Country	US
Kind code	A1
Filing date	Jul 14, 2017
Priority date	Sep 12, 2016
Publication date	Jan 24, 2019
Grant date	—

Abstract

The present invention provides a positive active material for a rechargeable lithium battery, the active material including a dopant and having a crystalline structure in which metal oxide layers (MO layers) including metals and oxygen and reversible lithium layers are repeatedly stacked, wherein in a lattice configured by oxygen atoms of the MO layers adjacent to each other, the dopant time of charge, thereby forming a lithium trap and/or lithium dumbbell structure.

First claim

1 . A positive active material for a rechargeable lithium battery comprising lithium cobalt oxide particles,
wherein the lithium cobalt oxide particles comprise at least one selected from Mg, Nb, Zr, Ti, Mo, and V as a dopant; the lithium cobalt oxide particles have a crystalline structure in which metal oxide layers (MO layers) including metals and oxygen and reversible lithium layers in which lithium ions move reversibly at the time of charge and discharge are repeatedly stacked, and the dopant and/or lithium ions move from octahedral sites to tetrahedral sites at the time of charge in a lattice configured by oxygen atoms of the MO layers adjacent to each other, thereby forming a lithium trap and/or a lithium dumbbell structure and providing structural stability at a high voltage of 4.5 V or greater.

2 . The positive active material of claim 1 , wherein the dopant is included in an amount of 0.001 to 1 wt % based on a total weight of the lithium cobalt oxide particles.

3 . The positive active material of claim 1 , wherein the lithium trap structure is a structure in which the lithium ions are disposed in tetrahedral sites at the time of charge in a lattice configured by oxygen atoms of a first MO layer and a second MO layer adjacent to each other.

4 . The positive active material of claim 1 , wherein the lithium dumbbell structure is a structure in which lithium ions are disposed in tetrahedral sites between a first MO layer and a second MO layer, and the dopants are disposed in tetrahedral sites between the second MO layer and a third MO layer at the time of charge in a lattice configured by oxygen atoms of the first MO layer, the second MO, and the third MO layer, so the lithium ions and the dopants are symmetrically disposed in a center of the second MO layer.

5 . The positive active material of claim 1 , wherein the dopant comprises at least one selected from the group consisting of Mg, Nb, Zr, and V, and comprises a lithium trap and a lithium dumbbell structure.

6 . The positive active material of claim 1 , wherein the dopant comprises at least one selected from the group consisting of Mg, Nb, Zr, Ti, Mo, and V, and comprises a lithium trap structure.

7 . The positive active material of claim 1 , wherein when r is an average radius of the lithium cobalt oxide particle, the dopant concentration of the outer bulk of a particle surface to 0.9*r is relatively higher than the dopant concentration of the inner bulk of 0.9*r to a particle center.

8 . The positive active material of claim 7 , wherein the dopant is Mg, and a Mg concentration of the outer bulk is relatively higher than a Mg concentration of the inner bulk.

9 . The positive active material of claim 7 , wherein the dopant is Mg and Zr,
wherein Zr is primarily included in the outer bulk, and Mg is mainly included in the inner bulk, and the Zr concentration of the outer bulk is relatively higher than the Mg concentration of the inner bulk.

10 . The positive active material of claim 1 , wherein the lithium trap or the lithium dumbbell structure suppresses a phenomenon of relatively sliding of the MO layers by a repulsive force generated among metals of the MO layer, lithium of the tetrahedral site, and the dopants which are each cations, thus suppressing a structural change.

11 . The positive active material of claim 1 , wherein the lithium cobalt oxide particles further comprise at least one selected from the group consisting of Ca, Al, and Sb as a dopant.

12 . The positive active material of claim 1 , wherein the lithium cobalt oxide particles are further coated with protective chemicals, and
the protective chemicals are at least one of a metal, an oxide, a phosphate salt, and a fluoride.

13 . The positive active material of claim 12 , wherein the protective chemicals are included at 0.02 wt % to 0.8 wt %.

14 . The positive active material of claim 12 , wherein the protective chemicals have a thickness of 30 nm to 250 nm.

15 . The positive active material of claim 1 , wherein the lithium cobalt oxide particles have a medium particle size (D50) of 5 micrometers to 25 micrometers.

16 . A method of fabricating lithium cobalt oxide particles of a positive active material of claim 1 , comprising:
(a) mixing a cobalt precursor, a lithium precursor, and a first doping precursor and then firing the same to synthesize first doping particles; (b) coating a second doping precursor on a surface of the first doping particles; and (c) heat treating the coated first doping particles to synthesize second doping particles which are lithium cobalt oxide particles.

17 . The method of claim 16 , wherein the first doping precursor and the second doping precursor are independently a metal, a metal oxide, or a metal salt including at least one selected from the group consisting of Mg, Nb, Zr, Ti, Mo, and V.

18 - 19 . (canceled)

20 . The method of claim 16 , wherein an amount of the dopant doped from the second doping precursor is greater than or equal to an amount of the dopant doped from the first doping precursor.

21 . The method of claim 16 , wherein the firing of the process (a) is performed at 900° C. to 1100° C. for 8 hours to 12 hours.

22 . The method of claim 16 , wherein the heat treatment of the process (c) is performed at 700° C. to 900° C. for 1 hour to 6 hours.

Assignees

• Lg Chemical Ltd

Inventors

• Park Sung Bin
• Park Young Uk
• Park Ji Young
• Lee Bo Ram
• Jo Chi Ho
• Choi Young Cheol
• Hur Hyuck
• Jung Wang Mo

Classifications

• H01M4/0471

  involving thermal treatment, e.g. firing, sintering, backing particulate active material, thermal decomposition, pyrolysis · CPC title

• H01M4/366 Primary

  as layered products · CPC title

• C01G51/00

  Compounds of cobalt · CPC title

• H01M4/1391

  of electrodes based on mixed oxides or hydroxides, or on mixtures of oxides or hydroxides, e.g. LiCoOx · CPC title

• H01M4/525 Primary

  of mixed oxides or hydroxides containing iron, cobalt or nickel for inserting or intercalating light metals, e.g. LiNiO2, LiCoO2 or LiCoOxFy · CPC title