Method of and apparatus for producing membrane electrode assembly

Patent metadata

Field	Value
Publication number	US-2018375138-A1
Application number	US-201816013970-A
Country	US
Kind code	A1
Filing date	Jun 21, 2018
Priority date	Jun 26, 2017
Publication date	Dec 27, 2018
Grant date	—

Abstract

A method of producing an MEA includes a first joining step of joining an anode to one surface of a solid polymer electrolyte membrane to thereby form a joint body and a second joining step of joining a cathode to another surface of the solid polymer electrolyte membrane. In the first joining step, the solid polymer electrolyte membrane is attracted by suction and heated through the anode placed on a suction/heating surface of a suction/heating plate. In the second joining step, a stack body of the joint body and the cathode is pressed and heated in a stacking direction, between the suction/heating surface and a heating plate.

First claim

What is claimed is:

1 . A method of producing a membrane electrode assembly including a solid polymer electrolyte membrane, a porous first electrode and a porous second electrode, the first electrode and the second electrode being joined to respective both sides of the solid polymer electrolyte membrane, the first electrode and the second electrode each including a gas diffusion layer and an electrode catalyst layer,
the method comprising: a first joining step of attracting by suction and heating the solid polymer electrolyte membrane stacked on the first electrode, through the first electrode placed on a suction/heating surface of a suction/heating plate having a suction unit and a heating unit, and then joining the first electrode to one surface of the solid polymer electrolyte membrane to thereby form a joint body; and a second joining step of pressing and heating a stack body including the solid polymer electrolyte membrane of the joint body and the second electrode stacked together, in a stacking direction between the suction/heating surface and a heating plate, to thereby join the second electrode to another surface of the solid polymer electrolyte membrane.

2 . The method of producing the membrane electrode assembly according to claim 1 ,
further comprising, between the first joining step and the second joining step, the steps of: transferring the joint body from the suction/heating surface to a transportation unit; after the joint body is transferred from the suction/heating surface, placing the second electrode on the suction/heating surface and attracting the second electrode by suction to the suction/heating surface; and stacking the joint body on the second electrode attracted to the suction/heating surface by suction, to thereby form the stack body, wherein, in the second joining step, the stack body is pressed and heated in a state where the solid polymer electrolyte membrane is attracted by suction through the second electrode.

3 . The method of producing the membrane electrode assembly according to claim 1 ,
wherein the heating plate is configured to attract the second electrode by suction, the method further comprising, between the first joining step and the second joining step, the step of, in a state where the joint body is attracted to the suction/heating surface by suction, moving the heating plate with the second electrode being attracted by suction thereto, closer to the joint body, and then stacking the joint body and the second electrode together to thereby form the stack body, wherein, in the second joining step, in a state where the solid polymer electrolyte membrane is attracted by suction through the first electrode and the second electrode by the suction/heating surface and the heating plate, the stack body is pressed and heated by the suction/heating surface and the heating plate.

4 . An apparatus for producing a membrane electrode assembly including a solid polymer electrolyte membrane, a porous first electrode and a porous second electrode, the first electrode and the second electrode being joined to respective both sides of the solid polymer electrolyte membrane, the first electrode and the second electrode each including a gas diffusion layer and an electrode catalyst layer, the apparatus comprising:
a suction/heating plate having a suction unit and a heating unit, the suction/heating plate being configured to attract by suction and heat the solid polymer electrolyte membrane stacked on the first electrode, through the first electrode placed on a suction/heating surface of the suction/heating plate and then join the first electrode to one surface of the solid polymer electrolyte membrane to thereby form a joint body; and a heating plate configured to press and heat a stack body including the solid polymer electrolyte membrane of the joint body and the second electrode together, in a stacking direction between the suction/heating surface and the heating plate to thereby join the second electrode to another surface of the solid polymer electrolyte membrane.

5 . The apparatus for producing the membrane electrode assembly according to claim 4 , further comprising a transportation unit configured to:
transport the first electrode and place the first electrode on the suction/heating surface; transport the solid polymer electrolyte membrane and place the solid polymer electrolyte membrane on the first electrode attracted to the suction/heating surface by suction; transfer the joint body from the suction/heating surface; transport the second electrode and place the second electrode on the suction/heating surface; and transport the joint body and place the joint body on the second electrode attracted to the suction/heating surface by suction.

6 . The apparatus for producing the membrane electrode assembly according to claim 4 , further comprising:
a transportation unit configured to transport the first electrode and place the first electrode on the suction/heating surface and also configured to transport the solid polymer electrolyte membrane and place the solid polymer electrolyte membrane on the first electrode attracted to the suction/heating surface by suction, wherein the heating plate is configured to move closer to the joint body attracted to the suction/heating surface by suction, in a state where the second electrode is attracted to the heating plate by suction.

Assignees

• Honda Motor Co Ltd

Inventors

• Nakatsuka Hiroyuki
• KOUKETSU Seiichi
• Igaki Masaya

Classifications

• H01M2008/1095

  Fuel cells with polymeric electrolytes · CPC title

• H01M4/8605

  Porous electrodes · CPC title

• H01M8/04731

  of other components of a fuel cell or fuel cell stacks · CPC title

• H01M8/1069

  characterised by the manufacturing processes · CPC title

• H01M8/1004 Primary

  characterised by membrane-electrode assemblies [MEA] (H01M8/12 takes precedence) · CPC title