Fuel Cell For Wastewater Treatment

Patent metadata

Field	Value
Publication number	US-2018354819-A1
Application number	US-201615780744-A
Country	US
Kind code	A1
Filing date	Dec 2, 2016
Priority date	Dec 2, 2015
Publication date	Dec 13, 2018
Grant date	—

Abstract

The invention provides a method of treating waste comprising the steps of: providing an electrochemical cell comprising a cathode, and an anode; supplying a waste stream comprising an organic compound which is a liquid or dissolved in a solvent and contacting the anode and cathode with the waste stream; electrochemically oxidising the organic compound at the anode; supplying oxygen to the cathode; electrochemically reducing the oxygen at the cathode; wherein the cathode comprises a poison resistant oxygen reduction catalyst.

First claim

1 . A method for treating a waste stream comprising the steps of:
a) providing an electrochemical cell (preferably a fuel cell) comprising a cathode, and an anode; b) supplying a waste stream comprising an organic compound which is a liquid or dissolved in a solvent and contacting the anode and cathode with the waste stream; c) electrochemically oxidising the organic compound at the anode, d) supplying oxygen to the cathode; e) electrochemically reducing the oxygen at the cathode, wherein the cathode comprises a poison resistant oxygen reduction catalyst.

2 . (canceled)

3 . The process of claim 1 , wherein step c) involves directly electrochemically oxidising the organic compound at the anode, and wherein the anode comprises an anode catalyst, preferably wherein the anode catalyst comprises platinum, ruthenium or a combination thereof.

4 . The process of claim 3 , wherein the anode catalyst is supported by carbon or silver.

5 . The process of claim 1 , wherein step c) involves oxidising the organic compound using an anode mediator compound, preferably wherein the anode mediator compound is an organic dye, more preferably wherein the anode mediator compound is attached to the surface of the anode.

6 . The process of claim 1 , wherein step e) involves directly electrochemically reducing the oxygen at the cathode.

7 . The process of claim 1 , wherein the poison resistant oxygen reduction catalyst is prepared by:
(a) providing a reaction mixture comprising a nitrogen containing precursor compound, and optionally comprising a transition metal salt; (b) optionally adding a carbon source and/or templating agent to the reaction mixture; (c) polymerising the reaction mixture; and (d) heating the polymer produced by step c) to a temperature of between about 400° C. to about 1200° C.

8 . The process of claim 7 , wherein the nitrogen containing precursor compound consists of hydrogen, nitrogen and carbon, and optionally sulphur and/or oxygen.

9 . The process of claim 7 , wherein the nitrogen containing precursor compound comprises i) one or more aryl or heteroaryl rings and at least one amine group, −NHR, which is attached directly to the aryl or heteroaryl ring(s), wherein each R is independently selected from H, aliphatic, heteroaliphatic, aryl and heteroaryl; or ii) at least one heteroaryl ring comprising at least one nitrogen atom and/or at least one sulphur atom, preferably wherein the nitrogen containing precursor compound is selected from:

10 . The process of claim 7 , wherein the process for preparing the poison resistant oxygen reduction catalyst additionally comprises adding a templating agent, said templating agent preferably comprising, consisting essentially of or consisting of a metal oxide, metal hydroxide, metal carbonate, metal bicarbonate, metal nitrate, metal oxalate, metal formate, metal acetate or metal sulphate nanopowder of the formula A i (X j ) n , wherein A is an alkali metal, an alkaline earth metal, or a group 10-12 transition metal, i is the charge on the metal A, X is a counterion selected from an oxide, hydroxide, carbonate, bicarbonate, nitrate, oxalate, formate, acetate or sulphate, j is the charge on the counterion and i=n×j, more preferably wherein the metal oxide, metal carbonate or metal bicarbonate, even more preferably wherein A is Mg or Ca.

11 . The process of claim 7 , wherein the process for preparing the poison resistant oxygen reduction catalyst additionally comprises adding a carbon source, preferably wherein the carbon source is microporous carbon or nanoporous carbon.

12 . The process of claim 1 , wherein step e) involves reducing the oxygen using a cathode mediator compound, preferably wherein the cathode mediator compound is an organic dye or ferricyanide, more preferably wherein the cathode mediator compound is attached to the surface of the cathode.

13 . The process of claim 1 , wherein the poison resistant cathode catalyst is a material which comprises:
a) at least 75 wt % carbon; and b) one or more of nitrogen, sulfur, oxygen and transition metal.

14 . The process of claim 13 , wherein the poison resistant cathode catalyst is a material which comprises:
a) at least 75 wt % carbon; and b) one or more of:
i) nitrogen in an amount of up to 25 wt %,
ii) oxygen in an amount of up to 25 wt %,
iii) sulfur in an amount of up to 10 wt %, and
iv) transition metal in an amount of up to 25 wt %.

15 . The process of claim 13 , wherein transition metal present in the poison resistant cathode catalyst is selected from the group consisting of cobalt, manganese, chromium, iridium, rhodium, iron or a combination thereof, preferably wherein the transition metal is iron.

16 . The process of claim 1 , wherein the fuel cell does not contain a membrane (e.g. an ion conducting membrane).

17 . The process of claim 1 , wherein fuel cell comprises a porous separator which is disposed between the anode and the cathode.

18 . The process of claim 1 , wherein the fuel cell does not contain a porous separator, and the anode and cathode are separated by a gap, and wherein the waste stream is passed through the gap.

19 . The process of claim 1 , wherein said method is carried out at a temperature between about 10° C. and about 150° C.

20 . The process of claim 1 , wherein the organic compound is selected from:
(a) a carbohydrate, preferably wherein the carbohydrate is selected from a monosaccharide (such as glucose, galactose, fructose, mannose and ribose), a disaccharide (such as sucrose, lactose, maltose, isomaltose, isomaltulose, trehalose and trehalulose), an oligosaccharide (such as FOS, MOS or GOS), a polysaccharide (such as inulin), or mixtures thereof; (b) an alcohol, preferably wherein the alcohol is a C 1-10 alcohol, such as methanol, ethanol, glycerol, isomalt, lactitol, maltitol, mannitol, sorbitol, xylitol, erythritol, or a combination thereof; (c) an acid, preferably wherein the acid is a C 1-20 carboxylic acid or dicarboxylic acid, such as citric acid, tartaric acid, malic acid, lactic acid, acetic acid, propionic acid, or a combination thereof; (d) an aldehyde, preferably wherein the aldehyde is selected from formaldehyde (methanal), acetaldehyde (ethanal), propionaldehyde (propanal), butyraldehyde (butanal), pentanal, benzaldehyde, cinnamaldehyde, vanillin, tolualdehyde, furfural, retinaldehyde, glyoxal, malondialdehyde, succindialdehyde, glutaraldehyde, phthalaldehyde or a combination thereof; (e) a ketone, preferably wherein the ketone is selected from acetone, propanone, butanone, 3-pentanone, cyclohexanone, dimethyl ketone, methyl ethyl ketone, methyl isobutyl ketone, isophorone, or a combination thereof, (f) a hydrocarbon, preferably wherein the hydrocarbon is a C 1-20 hydrocarbon, such as methane, ethane, propane, butane (n or iso), pentane (n, iso or cyclo), hexane (n, iso or cyclo), benzene, naphthalene, anthracene, phenanthracene, pyrene, chrysene or combinations thereof; (g) an ester, preferably wherein the ester is selected from ethyl acetate, n-butyl acetate, n-propyl acetate, isopropyl acetate, ethyl formate, methyl formate or combinations thereof; (h) an amino acid

Assignees

• Imperial Innovations Ltd

Inventors

• Kucernak Anthony
• Rubio-Garcia Javier
• Malko Daniel

Classifications

• H01M8/22

  Fuel cells in which the fuel is based on materials comprising carbon or oxygen or hydrogen and other elements; Fuel cells in which the fuel is based on materials comprising only elements other than carbon, oxygen or hydrogen · CPC title

• C02F1/4672 Primary

  by electrooxydation · CPC title

• H01M4/96

  Carbon-based electrodes · CPC title

• C02F2101/34

  containing oxygen · CPC title

• H01M8/0239

  Organic resins; Organic polymers · CPC title