Nozzle for three-dimensional (3d) printer including eccentric discharge port and 3d printer including nozzle

Patent metadata

Field	Value
Publication number	US-2018339451-A1
Application number	US-201815987171-A
Country	US
Kind code	A1
Filing date	May 23, 2018
Priority date	May 25, 2017
Publication date	Nov 29, 2018
Grant date	—

Abstract

Provided are a nozzle for a three-dimensional (3D) printer to extrude a 3D printing material, wherein the nozzle includes a discharge port in a bottom surface of the nozzle and configured to extrude the 3D printing material, and the discharge port is eccentrically located with respect to a center of the bottom surface; and a 3D printer including a nozzle unit including the nozzle.

First claim

What is claimed is:

1 . A nozzle for a three-dimensional (3D) printer to extrude a 3D printing material, the nozzle comprising: a discharge port in a bottom surface of the nozzle and configured to extrude the 3D printing material, the discharge port being eccentrically located with respect to a center of the bottom surface.

2 . The nozzle of claim 1 , wherein the discharge port is located within a radius in a range of about 1 micrometer (μm) to about 100 centimeters (cm) from the center of the bottom surface.

3 . The nozzle of claim 1 , wherein a diameter of the discharge port is in a range of about 10 percent (%) to about 30% of a diameter of the nozzle.

4 . The nozzle of claim 1 , wherein the discharge port has a circular shape, an oval shape, or a polygonal shape.

5 . The nozzle of claim 1 , wherein the bottom surface has a circular shape, an oval shape, or a polygonal shape.

6 . The nozzle of claim 1 , further comprising a flow path through which the 3D printing material passes, wherein the flow path is connected to the discharge port located in the bottom surface.

7 . The nozzle of claim 6 , wherein the flow path has a cylindrical shape; a tub shape of which a vertical cross-section of a rotational axis is polygonal; or a polyhedral shape.

8 . The nozzle of claim 6 , wherein the flow path is connected to the discharge port in a direction perpendicular to the bottom surface.

9 . The nozzle of claim 6 , wherein the flow path is connected to the discharge port in a direction that is not perpendicular to the bottom surface.

10 . The nozzle of claim 6 , wherein the flow path comprises at least one bent portion, or does not comprise a bent portion.

11 . A 3D printer comprising:
at least one nozzle unit comprising the nozzle of claim 1 ; a nozzle-shifting unit configured to shift the at least one nozzle unit in all directions; and an output area under the at least one nozzle unit and on which the 3D printing material extruded from the nozzle is stacked and an output is formed.

12 . The 3D printer of claim 11 , wherein a speed ratio (V t /V p ) of a feeding speed (V t ) over a printing speed (V p ) is in a range of about 0.1 to about 10, wherein V p is a speed required for forming the output, and V t is a speed at which the 3D printing material is extruded from the nozzle.

13 . The 3D printer of claim 11 , wherein the output formed on the output area comprises at least one curled area.

14 . The 3D printer of claim 11 , wherein the output formed on the output area comprises at least one pattern selected from a straight pattern, a wavy pattern, an alternating pattern, a coiling pattern, an overlapping pattern, and a braided pattern.

15 . The 3D printer of claim 11 , wherein the output formed on the output area has a multilayer structure formed by stacking at least two layers of the 3D printing material.

16 . The 3D printer of claim 15 , wherein the multilayer structure is:
i) a structure in which a layer comprising at least one curled area is stacked, or ii) a structure in which a layer comprising at least one curled area and a layer not comprising a curled area are stacked in a random sequence.

17 . The 3D printer of claim 11 , the 3D printer further comprising a driving unit for displacing the output area vertically.

18 . The 3D printer of claim 11 , wherein the 3D printer uses fused filament fabrication (FFF), fused deposition modeling (FDM), or material extrusion(ME).

19 . A 3D printer for four-dimensional (4D) printing technology comprising:
a first nozzle unit and a second nozzle unit, each comprising a nozzle for a 3D printer; a nozzle-shifting unit configured to shift the first nozzle unit and the second nozzle unit in all directions; and an output area under the first nozzle unit and the second nozzle unit and on which a 3D printing material extruded from each of the nozzles of the first nozzle unit and the second nozzle unit is stacked, respectively, and an output is formed, wherein at least one of the first nozzle unit and the second nozzle unit comprises the nozzle of claim 1 .

20 . The 3D printer for 4D printing technology of claim 19 , wherein i) at least one of the first nozzle unit and the second nozzle unit further comprises a centric discharge port, or ii) the first nozzle unit and the second nozzle unit each further comprise an eccentric discharge port.

Assignees

• Korea Inst Sci & Tech

Inventors

• Moon Myoung-Woon
• Jo Wonjin
• Kwon O Chang

Classifications

• B29C64/209 Primary

  Heads; Nozzles · CPC title

• B29C64/245

  Platforms or substrates (support structures intended to be sacrificed after manufacture B29C64/40) · CPC title

• B33Y30/00

  Apparatus for additive manufacturing; Details thereof or accessories therefor · CPC title

• B29C64/118

  using filamentary material being melted, e.g. fused deposition modelling [FDM] · CPC title

• B29C64/227

  Driving means · CPC title