Compound semiconductor solar cell, module thereof and fabricating methods thereof

Patent metadata

Field	Value
Publication number	US-2018337299-A1
Application number	US-201815974844-A
Country	US
Kind code	A1
Filing date	May 9, 2018
Priority date	May 22, 2017
Publication date	Nov 22, 2018
Grant date	—

Abstract

A compound solar cell includes a compound semiconductor layer, a first electrode and a second electrode respectively formed on a first surface and a second surface of the compound semiconductor layer, a support substrate formed on the second electrode, an opening formed in the compound semiconductor layer, the opening positioned along a first longitudinal side of the compound semiconductor layer to expose the second electrode, and a through hole connected to the opening and formed to penetrate the second electrode and the support substrate.

First claim

What is claimed is:

1 . A compound solar cell, comprising:
a compound semiconductor layer; a first electrode and a second electrode respectively formed on a first surface and a second surface of the compound semiconductor layer; a support substrate formed on the second electrode; an opening formed in the compound semiconductor layer, the opening positioned along a first longitudinal side of the compound semiconductor layer to expose the second electrode; and a through hole connected to the opening and formed to penetrate the second electrode and the support substrate.

2 . The compound solar cell of claim 1 , wherein the second electrode is exposed to the outside through the opening.

3 . The compound solar cell of claim 1 , wherein the first electrode comprise:
a bus electrode formed to extend along a second longitudinal side opposite to the first longitudinal side, and a finger electrode formed to extend from the bus electrode toward the first longitudinal side.

4 . The compound solar cell of claim 3 , wherein the opening is positioned apart from the finger electrode in a longitudinal direction of the finger electrode.

5 . The compound solar cell of claim 3 , wherein:
the finger electrode is one of a plurality of finger electrodes formed to extend from the bus electrode toward the first longitudinal side; and the opening is positioned between two finger electrodes.

6 . The compound solar cell of claim 5 , wherein the plurality of finger electrodes comprises:
at least one first finger electrode having a first length and extending between the openings to the first longitudinal side; and at least one second finger electrode extending toward the openings and having a second length shorter than the first length.

7 . The compound solar cell of claim 1 , wherein the opening extends along the first longitudinal side and has a slit shape.

8 . The compound solar cell of claim 1 , wherein the opening exposes an entire side of the second electrode in a longitudinal direction.

9 . The compound solar cell of claim 7 , further including a plurality of through holes formed along a longitudinal direction.

10 . A compound solar cell module comprising a plurality of solar cells partially overlapped in overlap regions, wherein each one of the plurality of solar cells comprises:
a compound semiconductor layer; a first electrode and a second electrode respectively formed on a first surface and a second surface of the compound semiconductor layer; an opening formed in the compound semiconductor layer, the opening positioned along a first longitudinal side of the compound semiconductor layer to expose the second electrode; and a through hole connected to the opening and formed to penetrate the second electrode and the support substrate, wherein the through hole of a first solar cell among the plurality of solar cells is positioned on the first electrode of a second solar cell among the plurality of solar cells in an overlap region of the first solar cell and the second solar cell, and the first solar cell and the second solar cell are electrically and physically connected by a conductive layer filling the through hole of the first solar cell.

11 . The compound solar cell module of claim 10 , wherein the conductive layer is formed to extend over the second electrode of the first solar cell partially exposed through the opening of the first solar cell, and is positioned apart from a side surface of the through hole of the compound semiconductor layer of the first solar cell.

12 . The compound solar cell module of claim 11 , wherein the compound semiconductor layer and the conductive layer are insulated by an insulating material.

13 . The compound solar cell module of claim 10 , wherein the first solar cell and the second solar cell are bonded by a non-conductive adhesive in the overlap region.

14 . A method for manufacturing a compound solar cell, the method comprising:
forming a stack including a compound semiconductor layer, a first electrode and a second electrode respectively formed on front and back surfaces of the compound semiconductor layer, and a support substrate formed on the second electrode; forming an opening that partially exposes the second electrode; forming a mesa line dividing the stack into a plurality of cells; forming a through hole by removing a portion of the second electrode and a portion of the support substrate positioned under the opening; and scribing the stack into a plurality of solar cells along the mesa line.

15 . The method for manufacturing a compound solar cell of claim 14 , wherein the operation of forming the mesa line and the operation of forming the opening are simultaneously performed by a mesa etching process.

16 . The method for manufacturing a compound solar cell of claim 14 , wherein the operation of scribing the stack and the operation of forming the through hole are simultaneously performed by a laser scribing process.

17 . The method for manufacturing a compound solar cell of claim 16 , wherein the laser scribing process is performed by a UV laser having a power of 1 W to 3 W.

18 . A method for manufacturing a compound solar cell module comprising a plurality of compound solar cells respectively having a compound semiconductor layer, a first electrode and a second electrode respectively formed on a first surface and a second surface of the compound semiconductor layer, a support substrate formed on the second electrode, an opening formed in the compound semiconductor layer, the opening positioned along a first longitudinal side of the compound semiconductor layer to expose the second electrode, and a through hole connected to the opening and formed to penetrate the second electrode and the support substrate, the method comprising:
disposing the through hole of a first solar cell among the plurality of solar cells toward the first electrode of a second solar cell among the plurality of solar cells; and applying and curing a conductive adhesive to the through hole of the first solar cell, wherein the conductive adhesive fills a part of the opening of the first solar cell and is formed on a surface of the second electrode of the first solar cell exposed by the opening of the first solar cell.

19 . The method for manufacturing a compound solar cell of claim 18 , wherein the conductive adhesive has a viscosity of 8,000 cps to 12,000 cps.

20 . The method for manufacturing a compound solar cell of claim 18 , wherein the operation of disposing the through hole further includes applying a non-conductive adhesive to a region where the first solar cell and the second solar cell are joined to each other.

Assignees

• Lg Electronics Inc

Inventors

• Lee Huijae
• Shin Junoh
• An Kitae
• Cheun Hyeunseok

Classifications

• H01L31/0201

  Electricity · mapped topic

• H01L31/022433

  Electricity · mapped topic

• H01L31/0508 Primary

  Electricity · mapped topic

• H01L31/1844

  Electricity · mapped topic

• H10F71/00

  Manufacture or treatment of devices covered by this subclass (patterning processes to connect thin photovoltaic cells in integrated devices, or assemblies of multiple devices, having photovoltaic cells H10F19/33; manufacture or treatment of encapsulations or containers for integrated devices, or assemblies of multiple devices, having photovoltaic cells H10F19/80; manufacture or treatment of integrated devices, or assemblies of multiple devices, comprising at least one element in which radiation controls the flow of current H10F39/00) · CPC title