Battery including beta-delithiated layered nickel oxide electrochemically active cathode material

Patent metadata

Field	Value
Publication number	US-2018331361-A1
Application number	US-201815973653-A
Country	US
Kind code	A1
Filing date	May 8, 2018
Priority date	May 9, 2017
Publication date	Nov 15, 2018
Grant date	—

Abstract

The invention is directed towards an electrochemically active cathode material for a battery. The electrochemically active cathode material includes a non-stoichiometric beta-delithiated layered nickel oxide. The non-stoichiometric beta-delithiated layered nickel oxide has a chemical formula. The chemical formula is LixAyNi1+a-zMzO2•nH2O where x is from about 0.02 to about 0.20; y is from about 0.03 to about 0.20; a is from about 0.02 to about 0.2; z is from about 0 to about 0.2; and n is from about 0 to about 1. Within the chemical formula, A is an alkali metal. The alkali metal includes potassium, rubidium, cesium, and any combination thereof. Within the chemical formula, M comprises an alkaline earth metal, a transition metal, a non-transition metal, and any combination thereof.

First claim

1 . A non-stoichiometric beta-delithiated layered nickel oxide comprising a layered crystal structure, the layered crystal structure characterized by a lattice comprising plurality of NiO 2 layers, wherein the NiO 2 lattice comprises an ordered O1-type layer stacking sequence, at least one of an O3-type layer stacking fault and at least one of a γ-NiOOH-like layer stacking fault.

2 . The non-stoichiometric beta-delithiated layered nickel oxide of claim 1 , wherein the NiO 2 lattice comprises about 60 to about 95% ordered O1-type layer stacking, based on the total layers.

3 . The non-stoichiometric beta-delithiated layered nickel oxide of claim 2 , wherein the NiO 2 lattice comprises about 85 to about 95% ordered O1-type layer stacking, based on the total layers.

4 . The non-stoichiometric beta-delithiated layered nickel oxide of claim 2 , wherein the NiO 2 lattice comprises about 60 to about 85% ordered O1-type layer stacking, based on the total layers.

5 . The non-stoichiometric beta-delithiated layered nickel oxide of claim 1 , wherein the NiO 2 lattice comprises about 2 to about 5% γ-NiOOH-like layer stacking faults, based on the total layers.

6 . The non-stoichiometric beta-delithiated layered nickel oxide of claim 1 , wherein the NiO 2 lattice comprises about 2 to about 40% O3-type layer stacking faults, based on total layers.

7 . The non-stoichiometric beta-delithiated layered nickel oxide of claim 6 , wherein the NiO 2 lattice comprises about 2 to about 15% O3-type layer stacking faults, based on total layers.

8 . The non-stoichiometric beta-delithiated layered nickel oxide of claim 6 , wherein the NiO 2 lattice comprises about 15 to about 40% O3-type layer stacking faults, based on total layers.

9 . The non-stoichiometric beta-delithiated layered nickel oxide of claim 1 , wherein the NiO 2 lattice comprises about 60 to about 95% ordered O1-type layer stacking, about 2 to about 40% O3-type layer stacking faults, and about 2 to about 5% γ-NiOOH-like layer stacking faults, based on the total layers.

10 . The non-stoichiometric beta-delithiated layered nickel oxide of claim 1 , wherein the beta-delithiated layered nickel oxide comprises a chemical formula Li x A y Ni 1+a-z M z O 2 .nH 2 O wherein
x is from about 0.02 to about 0.20; y is from about 0.03 to about 0.20;
a is from about 0.02 to about 0.2;
z is from about 0 to about 0.2;
n is from about 0 to about 1;
A comprises an alkali metal comprising potassium, rubidium, cesium, and any
combination thereof; and
M comprises an alkaline earth metal, a transition metal, a non-transition metal, and any
combination thereof.

11 . The non-stoichiometric beta-delithiated layered nickel oxide of claim 10 , wherein z is 0.

12 . The non-stoichiometric beta-delithiated layered nickel oxide of claim 10 , wherein a is between 0.02 and 0.16.

13 . The non-stoichiometric beta-delithiated layered nickel oxide of claim 10 , wherein x is between 0.3 and 0.12.

14 . The non-stoichiometric beta-delithiated layered nickel oxide of claim 10 , wherein y is between 0.08 and 0.13.

15 . The non-stoichiometric beta-delithiated layered nickel oxide of claim 1 , wherein the beta-delithiated layered nickel oxide has an X-ray diffraction pattern comprising a first peak from about 14.9°2θ to about 16.0°2θ; a second peak from about 21.3°2θ to about 22.7°2θ; a third peak from about 37.1°2θ to about 37.4°2θ; a fourth peak from about 43.2°2θ to about 44.0°2θ; a fifth peak from about 59.6°2θ to about 60.6°2θ; a sixth peak from about 65.4°2θ to about 65.9°2θ, a seventh peak at from about 10.8° to about 12.0°2θ, and an eight peak from about 48.1° to about 48.6°2θ.

16 . The non-stoichiometric beta-delithiated layered nickel oxide of claim 1 , wherein the γ-NiOOH-like layer stacking fault comprises a P3-type layer stacking sequence.

17 . The non-stoichiometric beta-delithiated layered nickel oxide of claim 1 , wherein the ordered O1-type layer stacking sequence comprises a superimposed ordering of the metal-containing layers wherein two Ni-containing layers separate each Li-containing layer.

18 . An electrochemically active cathode material comprising the non-stoichiometric beta-delithiated layered nickel oxide of claim 1 .

19 . A battery comprising:
a cathode comprising a conductive additive and an electrochemically active cathode material, the electrochemically active cathode material comprising the non-stoichiometric beta-delithiated layered nickel oxide of claim 1 ; an anode comprising an electrochemically active anode material, the electrochemically active anode material comprising zinc, zinc alloy, and any combination thereof; a separator between the cathode and the anode; and an alkaline aqueous electrolyte.

20 . The battery of claim 19 , wherein the electrochemically active cathode material comprises the non-stoichiometric beta-delithiated layered nickel oxide in an amount of at least 10 wt. %, based on the total weight of the electrochemically active cathode material.

21 . The battery of claim 19 , wherein the electrochemically active cathode material comprises the non-stoichiometric beta-delithiated layered nickel oxide in an amount between 10 wt. % and 60 wt. %, based on the total weight of the electrochemically active cathode material.

22 . The battery of claim 19 , wherein the electrochemically active cathode material comprises the non-stoichiometric beta-delithiated layered nickel oxide in an amount of about 50 wt. %, based on the total weight of the electrochemically active cathode material.

23 . The battery of claim 19 , wherein the electrochemically active cathode material comprises the non-stoichiometric beta-delithiated layered nickel oxide in an amount of about 20 wt. %, based on the total weight of the electrochemically active cathode material.

24 . The battery of claim 19 , wherein the electrochemically active cathode material further comprises one or more of manganese oxide, manganese dioxide, electrolytic manganese dioxide (EMD), chemical manganese dioxide (CMD), high power electrolytic manganese dioxide (HP EMD), lambda manganese dioxide, or gamma manganese dioxide.

25 . The battery of claim 20 , wherein the balance of the electrochemically active cathode material comprises one or more of manganese oxide, manganese dioxide, electrolytic manganese dioxide (EMD), chemical manganese dioxide (CMD), high power electrolytic manganese dioxide (HP EMD), lambda manganese dioxide, or gamma manganese dioxide.

Assignees

• Duracell Us Operations Inc

Inventors

• Nelson Jennifer A
• Christian Paul Albert
• Hackney Stephen A

Classifications

• C01P2002/76

  by a space-group or by other symmetry indications · CPC title

• H01M4/32

  Nickel oxide or hydroxide electrodes · CPC title

• H01M4/525 Primary

  of mixed oxides or hydroxides containing iron, cobalt or nickel for inserting or intercalating light metals, e.g. LiNiO2, LiCoO2 or LiCoOxFy · CPC title

• H01M2300/0014

  Alkaline electrolytes · CPC title

• H01M4/364

  as mixtures · CPC title