Droplet dispensing apparatus

Patent metadata

Field	Value
Publication number	US-2018272335-A1
Application number	US-201815890070-A
Country	US
Kind code	A1
Filing date	Feb 6, 2018
Priority date	Mar 24, 2017
Publication date	Sep 27, 2018
Grant date	—

Abstract

According to one embodiment, a droplet dispensing apparatus includes a droplet ejection array having a plurality of nozzles from which droplets can be ejected into a well opening of a microplate plate on a baseplate, a sensor configured to detect a liquid amount in the microplate, and a controller configured to detect that a nozzle in the plurality of nozzles is not discharging during a droplet ejection process based on an initial liquid amount in the microplate as detected by the sensor and a final liquid amount in the microplate as detected by the sensor during a droplet ejection process in which a predetermined number of droplets are to be ejected from the plurality of nozzles into the microplate.

First claim

What is claimed is:

1 . A droplet dispensing apparatus comprising:
a droplet ejection array having a plurality of nozzles from which droplets can be ejected into a well opening of a microplate plate on a baseplate; a sensor configured to detect a liquid amount in the microplate; and a controller configured to detect that a nozzle in the plurality of nozzles is not discharging during a droplet ejection process based on an initial liquid amount in the microplate as detected by the sensor and a final liquid amount in the microplate as detected by the sensor during a droplet ejection process in which a predetermined number of droplets are to be ejected from the plurality of nozzles into the microplate.

2 . The droplet dispensing apparatus according to claim 1 , wherein
the sensor is a scale configured to measure a weight of the microplate on the baseplate to determine a liquid amount in the microplate, and the controller:
calculates an expected weight reduction due to drying during the droplet ejection process based on an initial weight of the microplate as measured by the scale and a reference weight of the microplate as measured by the scale after a lapse of a predetermined time from when the initial weight is measured, and
signals at least one nozzle in the plurality of nozzles is not discharging when a final weight is less than the initial weight plus any expected weight increase due to droplets ejected during the droplet ejection process between when the initial weight was obtained and when the final weight was obtained minus the expected weight reduction due to drying.

3 . The droplet dispensing apparatus according to claim 1 , wherein
the sensor is a scanner configured to measure transparency of the microplate, and the controller:
calculates an expected transparency change due to drying during the droplet ejection process based on an initial transparency of the microplate as obtained by the scanner and a reference transparency of the microplate as measured by the scanner after a lapse of a predetermined time from when the initial transparency is measured, and
signals that at least one nozzle in the plurality of nozzles is not discharging, when a final transparency of the microplate as measured by the scanner unit is different from the initial transparency plus any expected transparency change due to droplets ejected during the droplet ejection process between when the initial transparency was obtained and the final transparency was obtained plus the expected transparency change due to drying.

4 . The droplet dispensing apparatus according to claim 1 , wherein the controller further configured to calculate a liquid amount reduction as a function of time from when the initial liquid amount is measured using liquid amounts measured at multiple times.

5 . The droplet dispensing apparatus according to claim 1 , further comprising:
an additional droplet ejection unit configured to dispense liquid towards the microplate on the baseplate.

6 . The droplet dispensing apparatus according to claim 1 , further comprising:
a sealed box enclosing the droplet ejection array and at least a portion of the baseplate; and a spraying device and configured to spray a liquid into the sealed box.

7 . The droplet dispensing apparatus according to claim 1 , further comprising:
a needle-like ejection member on the droplet ejection array configured to engage and open a lid on a periphery of a well opening of the microplate.

8 . A droplet dispensing, apparatus, comprising
a board having a first surface and a second surface; a droplet ejection array having a plurality of nozzles from which droplets can be ejected into a well opening of a microplate plate on a baseplate via the second surface of the board; a sensor configured to detect a liquid amount in the microplate; a controller configured to detect that a nozzle in the plurality of nozzles is not discharging during a droplet ejection process based on an initial liquid amount in the microplate as detected by the sensor and a final liquid amount in the microplate as detected by the sensor during a droplet ejection process in which a predetermined number of droplets are to be ejected from the plurality of nozzles into the microplate; a plurality of pressure chambers on the second surface of the board, each pressure chamber in the plurality being fluidly connected to a respective nozzle in the plurality of nozzles; a plurality of actuators that changes a pressure in a respective pressure chamber and causes liquid to be discharged from the respective nozzle; and a plurality of solution holding containers on the second surface of the board, each having a solution receiving port for receiving liquid and a solution outlet for supplying liquid with a respective pressure chamber.

9 . The droplet dispensing apparatus according to claim 8 , wherein
the sensor is a scale configured to measure a weight of the microplate on the baseplate to determine a liquid amount in the microplate, and the controller:
calculates an expected weight reduction due to drying during the droplet ejection process based on an initial weight of the microplate as measured by the scale and a reference weight of the microplate as measured by the scale after a lapse of a predetermined time from when the initial weight is measured, and
signals at least one nozzle in the plurality of nozzles is not discharging when a final weight is less than the initial weight plus any expected weight increase due to droplets ejected during the droplet ejection process between when the initial weight was obtained and when the final weight was obtained minus the expected weight reduction due to drying.

10 . The droplet dispensing apparatus according to claim 8 , wherein
the sensor is a scanner configured to measure transparency of the microplate, and the controller:
calculates an expected transparency change due to drying during the droplet ejection process based on an initial transparency of the microplate as obtained by the scanner and a reference transparency of the microplate as measured by the scanner after a lapse of a predetermined time from when the initial transparency is measured, and
signals that at least one nozzle in the plurality of nozzles is not discharging, when a final transparency of the microplate as measured by the scanner unit is different from the initial transparency plus any expected transparency change due to droplets ejected during the droplet ejection process between when the initial transparency was obtained and the final transparency was obtained plus the expected transparency change due to drying.

11 . The droplet dispensing apparatus according to claim 8 , wherein the controller further configured to calculate a liquid amount reduction as a function of time from when the initial liquid amount is measured using liquid amounts measured at multiple times.

12 . The droplet dispensing apparatus according to claim 8 , further comprising:
an additional droplet ejection unit configured to dispense liquid towards the microplate on the baseplate.

13 . The droplet dispensing apparatus according to claim 8 , further comprising:
a sealed box enclosing the droplet ejection array and at least a portion of the baseplate; and a spraying device and configured to spray a liquid into the sealed box.

14 . The droplet dispensing apparatus according to claim 8 , further comprising:
a needle-like ejection member on the droplet ejection array configured to engage and open a lid on a periphery of a well opening of the microplate.

15 . A droplet dispensing apparat

Assignees

• Toshiba Tec Kk

Inventors

• Higuchi Masaaki
• Kaiho Satoshi
• Shimizu Seiya
• Yokoyama Shuhei
• Kusunoki Ryutaro

Classifications

• B01L2200/143

  Quality control, feedback systems · CPC title

• B01L2300/0816

  Cards, e.g. flat sample carriers usually with flow in two horizontal directions · CPC title

• B41J2/04 Primary

  generating single droplets or particles on demand · CPC title

• B01L3/0237

  Details of electronic control, e.g. relating to user interface · CPC title

• B41J2/14048

  Movable member in the chamber · CPC title