Functionalized sio2 microspheres for extracting oil from produced water

Patent metadata

Field	Value
Publication number	US-2018250656-A1
Application number	US-201615758151-A
Country	US
Kind code	A1
Filing date	Sep 8, 2016
Priority date	Sep 9, 2015
Publication date	Sep 6, 2018
Grant date	—

Abstract

Functionalized material, methods of producing the functionalized material, and use thereof for separation processes such as but not limited to use for separating and extracting a dissolved organic foulant, charged contaminant or oily matter or any combination thereof from water, such as produced water, are provided. In an embodiment, the functionalized material is a mineral material, such as mica, silica (e.g. an SiO2 microsphere) or a metal oxide, and the outer surface of the material is functionalized with an alkyl chain or a perfluorinated species. In an embodiment, the method of making the functionalized material, includes: a) providing a mineral material; b) providing an alkyl chain and/or a perfluorinated species, the alkyl chain or perfluorinated species selected to dissolve organic foulants, charged contaminants or oily matter from water or any combination thereof; c) hydroxylating the material via a concentrated acid solution or a basic solution; and d) grafting the alkyl chain and/or the perfluorinated species onto the material via a silanation reaction.

First claim

1 . A functionalized material, comprising:
an outer surface functionalized with an alkyl chain or a perfluorinated species, wherein the alkyl chain or perfluorinated species attracts one or more of organic foulants, charged contaminants, and oily matter from water.

2 . The functionalized material of claim 1 , wherein the functionalized material is one or more of mica and silica.

3 . The functionalized material of claim 1 , wherein the alkyl chain is substituted or unsubstituted alkyl or heteroalkyl groups having 30 or fewer carbon atoms and derivatives thereof, and wherein the perfluorinated species is one or more of perfluorinated alkyl and heteroalkyl groups having from 2 to 20 carbon atoms.

4 . The functionalized material of claim 1 , wherein the functionalized material has a density less than that of water.

5 . The functionalized material of claim 1 , wherein the functionalized material is a SiO 2 microsphere, and the outer surface of the microsphere is functionalized with an alkyl chain.

6 . The functionalized material of claim 1 , wherein the surface of the functionalized material is functionalized with a C 3 -C 18 hydrocarbon chain grafted onto the microsphere.

7 . A method of making a functionalized material, comprising:
hydroxylating a mineral material; grafting one or more of an alkyl chain and a perfluorinated species onto a surface of the mineral material via a silanation reaction;

8 . The method of claim 7 , wherein, the mineral material is selected from the group consisting of mica and silica.

9 . The method of claim 7 , wherein the alkyl chain is a substituted or unsubstituted alkyl or heteroalkyl groups having 30 or fewer carbon atoms and derivatives thereof, and wherein the perfluorinated species is a perfluorinated alkyl and heteroalkyl groups having from 2 to 20 carbon atoms.

10 . The method of claim 7 , wherein the functionalized material has a density less than that of water.

11 . The method of claim 7 , wherein the functionalized material is a SiO 2 microsphere, and the outer surface of the microsphere is functionalized with an alkyl chain.

12 . The method of claim 7 , wherein the surface of the microsphere is functionalized with a C 3 -C 18 hydrocarbon chain grafted onto the microsphere.

13 . The method of claim 7 , wherein the material is hydroxylated via an acid solution, wherein the acid solution includes one or more of hydrochloric acid, hydro fluoric acid, sulfuric acid, and hydrogen proxide.

14 . The method of claim 7 , wherein the material is functionalized under basic conditions.

15 . The method of claim 7 , wherein the alkyl chain is covalently grafted onto the functionalized material.

16 . A separation method, comprising:
mixing a functionalized mineral material with water containing one or more chemical species sufficient to attach one or more of the chemical species to the functionalized mineral material, wherein the functionalized mineral material is grafted with one or more of an alkyl chain and perfluorinated species, wherein the chemical species include one or more of a dissolved organic foulant, charged contaminant, and oily matter; and separating the functionalized mineral material from the water; and releasing one or more of the attached chemical species from the functionalized mineral material.

17 . The separation method of claim 16 , wherein the step of separating the functionalized mineral material includes floating the functionalized mineral material upwardly through the water.

18 . The separation method of claim 16 , wherein the step of mixing occurs in a separation column and the step of separating the functionalized mineral material includes floating the functionalized mineral material upwardly through the separation column.

19 . The separation method of claim 16 , wherein the step of releasing includes one or more of compression, centrifugation, sonication, and dissolution.

20 . The separation method of claim 16 , wherein the step of releasing includes adding an organic solvent.

Assignees

• Univ King Abdullah Sci & Tech

Inventors

• Mishra Himanshu
• Farinha A S F
• Sinha Shahnawaz

Classifications

• C02F1/288

  using composite sorbents, e.g. coated, impregnated, multi-layered · CPC title

• B01J20/103 Primary

  comprising silica · CPC title

• B01J20/3246

  having a well defined chemical structure · CPC title

• B01J20/28019

  Spherical, ellipsoidal or cylindrical · CPC title

• B01J20/28004

  Sorbent size or size distribution, e.g. particle size · CPC title