Method for preparing solid electrolyte for all-solid-state lithium secondary battery

Patent metadata

Field	Value
Publication number	US-2018248223-A1
Application number	US-201615754630-A
Country	US
Kind code	A1
Filing date	Aug 23, 2016
Priority date	Sep 18, 2015
Publication date	Aug 30, 2018
Grant date	—

Abstract

Disclosed is a method of preparing a solid electrolyte, which includes (a) preparing a solid electrolyte precursor slurry by subjecting a mixed solution including a metal precursor solution, containing a lanthanum precursor, a zirconium precursor and an aluminum precursor, a complexing agent, and a pH controller to coprecipitation, (b) preparing a solid electrolyte precursor by washing and drying the solid electrolyte precursor slurry, (c) preparing a mixture by mixing the solid electrolyte precursor with a lithium source, and (d) preparing an aluminum-doped lithium lanthanum zirconium oxide (LLZO) solid electrolyte by calcining the mixture, and which is also capable of adjusting the aluminum content of a starting material to thus control sintering properties and of adjusting the composition of a precursor and a lithium source to thus control the crystal structure, thereby improving the ionic conductivity of the solid electrolyte. In addition, a method of manufacturing an all-solid-state lithium secondary battery, including a solid electrolyte having improved ion conductivity, can be provided using the method of preparing the solid electrolyte.

First claim

What is claimed is:

1 . A method of preparing a solid electrolyte, comprising:
(a) preparing a solid electrolyte precursor slurry by subjecting a mixed solution comprising a metal precursor solution, including a lanthanum precursor, a zirconium precursor and an aluminum precursor, a complexing agent, and a pH controller to coprecipitation; (b) preparing a solid electrolyte precursor by washing and drying the solid electrolyte precursor slurry; (c) preparing a mixture by mixing the solid electrolyte precursor with a lithium source; and (d) preparing an aluminum-doped lithium lanthanum zirconium oxide (LLZO) solid electrolyte by calcining the mixture.

2 . The method of claim 1 , wherein the LLZO solid electrolyte is represented by Chemical Formula 1 below:
Li x La y Zr z O 12   [Chemical Formula 1]
wherein 6≤x≤9, 2≤y≤4, 1≤z≤3.

3 . The method of claim 2 , wherein the aluminum-doped lithium lanthanum zirconium oxide (LLZO) solid electrolyte includes lithium and aluminum at a weight ratio ranging from 100:0.01 to 100:20.

4 . The method of claim 1 , wherein the coprecipitation in step (a) is carried out in a batch manner.

5 . The method of claim 1 , wherein the coprecipitation in step (a) is carried out in a Taylor vortex state.

6 . The method of claim 5 , wherein step (a) is carried out using a Couette-Taylor vortex reactor.

7 . The method of claim 6 , wherein a Taylor number in the Taylor vortex state is 550 to 1,500.

8 . The method of claim 7 , wherein the Taylor number in the Taylor vortex state is 630 to 800.

9 . The method of claim 1 , wherein the lanthanum precursor is lanthanum nitrate, the zirconium precursor is zirconium nitrate, and the aluminum precursor is aluminum nitrate.

10 . The method of claim 9 , wherein the lanthanum nitrate is La(NO 3 ) 3 .6H 2 O, the zirconium nitrate is ZrO(NO 3 ) 2 .2H 2 O, and the aluminum nitrate is Al(NO 3 ) 3 .9H 2 O.

11 . The method of claim 1 , wherein a La:Zr:Al molar ratio in the metal precursor solution is a:b:c, a ranging from 2 to 4, b ranging from 1 to 3, and c ranging from 0.2 to 0.4.

12 . The method of claim 11 , wherein the La:Zr:Al molar ratio in the metal precursor solution is a:b:c, a ranging from 2 to 4, b ranging from 1 to 3, and c ranging from 0.2 to 0.3.

13 . The method of claim 1 , wherein a lithium content of the lithium source in step (c) is 101 to 112 parts by weight based on 100 parts by weight of lithium of the solid electrolyte, which is a product of step (d).

14 . The method of claim 13 , wherein the lithium content of the lithium source in step (c) is 101 to 108 parts by weight based on 100 parts by weight of lithium of the solid electrolyte, which is the product of step (d).

15 . The method of claim 1 , wherein the calcining in step (d) is performed at 600 to 1,000° C.

16 . The method of claim 15 , wherein the calcining is performed for 1 to 12 hr.

17 . The method of claim 16 , wherein the calcining is performed for 1 to 9 hr.

18 . The method of claim 1 , further comprising (e) preparing a sintered solid electrolyte by sintering the aluminum-doped LLZO solid electrolyte, after step (d).

19 . The method of claim 18 , wherein the sintering is performed at 900 to 1,300° C.

20 . The method of claim 1 , wherein the solid electrolyte has at least one structure selected from among a cubic structure and a tetragonal structure.

Assignees

• Korea Inst Ind Tech

Inventors

• Kim Ho Sung
• Kim Min-Young
• Yang Seung Hoon
• Lim Jinsub
• Chang Duck Rye
• Lee Jong Ho

Classifications

• H01M10/052

  Li-accumulators · CPC title

• H01M10/0562 Primary

  Solid materials · CPC title

• H01M10/0525

  Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodes; Lithium-ion batteries · CPC title

• H01M2300/0071

  Oxides · CPC title

• H01M10/0585

  of accumulators having only flat construction elements, i.e. flat positive electrodes, flat negative electrodes and flat separators · CPC title