Optical stack and optical system

Patent metadata

Field	Value
Publication number	US-2018239149-A1
Application number	US-201815956887-A
Country	US
Kind code	A1
Filing date	Apr 19, 2018
Priority date	Sep 3, 2015
Publication date	Aug 23, 2018
Grant date	—

Abstract

Integral optical stacks and optical systems including the integral optical stack are described. The integral optical stack may include first and second lenses, a partial reflector, a reflective polarizer curved about two orthogonal axes, and a quarter wave retarder. The reflective polarizer is curved about two orthogonal axes and includes at least one layer that is substantially optically biaxial at at least one first location on the at least one layer away from an optical axis of the optical stack and substantially optically uniaxial at at least one second location away from the optical axis.

First claim

What is claimed is:

1 . An optical stack comprising:
a first lens; a second lens bonded to the first lens; a retarder disposed on a major surface of at least one of the first and second lenses; a partial reflector disposed on a major surface of at least one of the first and second lenses; a reflective polarizer disposed on a major surface of at least one of the first and second lenses, the reflective polarizer being curved about two orthogonal axes and comprising at least one layer that is substantially optically biaxial at at least one first location on the at least one layer away from an optical axis of the optical stack and that is substantially optically uniaxial at at least one second location away on the at least one layer away from the optical axis.

2 . The optical stack of claim 1 , wherein the retarder is disposed between the first and second lenses.

3 . The optical stack of claim 1 , wherein the reflective polarizer is disposed between the first and second lenses.

4 . The optical stack of claim 1 , wherein the first lens comprises a first material, the second lens comprises a different second material, and the first and second lenses have different Abbe numbers.

5 . The optical stack of claim 1 , wherein the retarder is a quarter wave retarder at at least one wavelength in a predetermined wavelength range.

6 . The optical stack of claim 1 , wherein the partial reflector has an average an average optical reflectance of at least 30% in a predetermined wavelength range and an average an average optical transmittance of at least 30% in the predetermined wavelength range.

7 . The optical stack of claim 1 , wherein the at least one layer of the reflective polarizer at the at least one second location has a first refractive index in a thickness direction, a second refractive index in a second direction orthogonal to the thickness direction, and a third refractive index in a third direction orthogonal to the thickness direction and to the second direction, an absolute value of a difference in the first and second refractive indices being less than 0.02, an absolute value of a difference in the second and third refractive indices being greater than 0.05.

8 . The optical stack of claim 1 , wherein at least one location on the reflective polarizer has a radial distance, r1, from the optical axis and a displacement, s1, from a plane perpendicular to the optical axis at an apex of the reflective polarizer, s1/r1 being at least 0.1.

9 . An optical system comprising a display surface and the optical stack of claim 1 disposed proximate the display surface.

10 . The optical system of claim 9 , wherein the optical stack is disposed between the display surface and an exit surface of the optical system such that at least one chief ray transmitted from the display surface passes through the exit surface at an angle of incidence of at least 40 degrees.

11 . The optical system of claim 10 , wherein the exit surface is adapted to overlap an entrance pupil of a second optical system.

12 . The optical system of claim 9 , wherein the optical stack is disposed between the display surface and an exit surface of the optical system, wherein each chief ray that is transmitted from the display surface through the exit surface is incident on the reflective polarizer at an angle of incidence less than 30 degrees.

13 . The optical system of claim 12 , wherein the at least one layer of the reflective polarizer at the at least one second location has a first refractive index in a thickness direction, a second refractive index in a second direction orthogonal to the thickness direction, and a third refractive index in a third direction orthogonal to the thickness direction and to the second direction, an absolute value of a difference in the first and second refractive indices being less than 0.02, an absolute value of a difference in the second and third refractive indices being greater than 0.05.

14 . The optical system of claim 13 , wherein the absolute value of the difference in the first and second refractive indices is less than 0.01, and the absolute value of the difference in the second and third refractive indices is greater than 0.1.

15 . The optical system of claim 14 , wherein each chief ray that is transmitted from the display surface through the exit surface is incident on the reflective polarizer at an angle of incidence less than 25 degrees.

16 . The optical system of claim 15 , wherein at least one chief ray transmitted from the display surface passes through the exit surface at an angle of incidence of at least 40 degrees.

17 . The optical system of claim 16 , wherein the exit surface is adapted to overlap an entrance pupil of a second optical system.

18 . The optical system of claim 9 , wherein the optical stack is disposed between the display surface and an exit surface of the optical system, wherein substantially any chief light ray having at least first and second wavelengths at least 150 nm apart in a visible wavelength range and transmitted from the display surface to the exit surface has a color separation distance at the exit surface of less than 20 arc minutes.

19 . The optical system of claim 18 , wherein each chief ray that is transmitted from the display surface through the exit surface is incident on the reflective polarizer at an angle of incidence less than 25 degrees.

20 . The optical system of claim 19 , wherein the at least one layer of the reflective polarizer at the at least one second location has a first refractive index in a thickness direction, a second refractive index in a second direction orthogonal to the thickness direction, and a third refractive index in a third direction orthogonal to the thickness direction and to the second direction, an absolute value of a difference in the first and second refractive indices being less than 0.02, an absolute value of a difference in the second and third refractive indices being greater than 0.05.

Assignees

• 3M Innovative Properties Co

Inventors

• Yun Zhisheng
• Ouderkirk Andrew J
• Wong Timothy L
• Mcdowell Erin A
• Ambur Gregg A

Classifications

• G02B27/283

  used for beam splitting or combining · CPC title

• G02B5/3083

  Birefringent or phase retarding elements (G02B5/3008, G02B5/3016 take precedence; systems for polarisation control G02B27/286; manufacturing phase modulating patterns by lithographic processes G03F7/001) · CPC title

• G03B21/28

  Reflectors in projection beam {(in illumination beam G03B21/2066)} · CPC title

• G02B27/145

  having sequential partially reflecting surfaces · CPC title

• G02B13/0055

  employing a special optical element · CPC title