Method for preparing a nanofiber or non-woven mat
US-9879363-B2 · Jan 30, 2018 · US
US2018209072A1 · US · A1
| Field | Value |
|---|---|
| Publication number | US-2018209072-A1 |
| Application number | US-201815876439-A |
| Country | US |
| Kind code | A1 |
| Filing date | Jan 22, 2018 |
| Priority date | Mar 19, 2012 |
| Publication date | Jul 26, 2018 |
| Grant date | — |
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Described herein are nanofibers and methods for making nanofibers that include any one or more of (a) a non-homogeneous charge density; (b) a plurality of regions of high charge density; and/or (c) charged nanoparticles or chargeable nanoparticles. In one aspect, the present invention fulfills a need for filtration media that are capable of both high performance (e.g., removal of particle sizes between 0.1 and 0.5 μm) with a low pressure drop, however the invention is not limited in this regard.
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What is claimed is: 1 . A nanofiber comprising a continuous matrix material and a second material, the second material being embedded within and/or located on the surface of the continuous matrix material, the continuous matrix material being an organic polymer, and the nanofiber comprising the first material and the second material in a first material-to-second material weight ratio of at least 1:2. 2 . The nanofiber of claim 1 , wherein a plurality of discrete domains of the second material are embedded within the continuous matrix material. 3 . The nanofiber of claim 2 , wherein the discrete domains are charged or chargeable. 4 . The nanofiber of claim 2 , wherein the plurality of discrete domains comprise a plurality of nanoparticles. 5 . The nanofiber of claim 2 , wherein fewer than 50% of the discrete domains are aggregated. 6 . The nanofiber of claim 5 , wherein fewer than 25% of the discrete domains are aggregated. 7 . The nanofiber of claim 6 , wherein fewer than 10% of the discrete domains are aggregated. 8 . The nanofiber of claim 1 , wherein the first material-to-second material weight ratio is at least 1:1. 9 . The nanofiber of claim 8 , wherein the first material-to-second material weight ratio is at least 2:1. 10 . The nanofiber of claim 1 , wherein the second material comprises metal, metal oxide, ceramic, or a combination thereof. 11 . The nanofiber of claim 10 , wherein the second material comprises ceramic. 12 . The nanofiber of claim 10 , wherein the second material comprises a metal oxide ceramic. 13 . The nanofiber of claim 1 , wherein the organic polymer comprises polyacrylonitrile (PAN) or polyvinyl alcohol (PVA). 14 . The nanofiber of claim 2 , wherein the average diameter of the plurality of discrete domains is 1 nm to 200 nm. 15 . The nanofiber of claim 14 , wherein the average diameter of the plurality of discrete domains is 1 nm to 100 nm. 16 . The nanofiber of claim 1 , wherein the nanofiber has a diameter of at most 1,000 nm and an aspect ratio of at least 100. 17 . A fluid composition comprising (i) an organic polymer, (ii) a ceramic component, and (iii) a solvent; the ceramic component comprising a plurality of ceramic nanoparticles, a ceramic precursor, or a combination thereof, and being suspended and/or dissolved in the solvent; the solvent being an organic or aqueous solvent; the organic polymer being dissolved in the solvent; and the ceramic component and the organic polymer being present in the fluid composition in a ceramic component-to-organic polymer weight ratio of at least 1:2. 18 . The fluid composition of claim 17 , wherein the organic polymer is present in the fluid composition at a concentration of at least 5 wt. %. 19 . The fluid composition of claim 18 , wherein the organic polymer is present in the fluid composition at a concentration of at least 10 wt. %. 20 . The fluid composition of claim 18 , wherein the ceramic component-to-organic polymer weight ratio of at least 1:1.
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