Method for producing laminate

Patent metadata

Field	Value
Publication number	US-2018207843-A1
Application number	US-201615746111-A
Country	US
Kind code	A1
Filing date	Jul 25, 2016
Priority date	Jul 29, 2015
Publication date	Jul 26, 2018
Grant date	—

Abstract

Provided is a method for producing a laminate, the method comprising: sewing a sheet using thread; impregnating at least part of the thread with liquid before, after, or during said sewing; and laminating a polyurethane foam layer to at least one surface of a sheet-type molded body that is obtained by said sewing and said impregnating, the method for producing a laminate being able to easily prevent leakage of polyurethane from sewed portions at low cost, in the step of laminating the sewed sheet-type molded body and the polyurethane foam layer.

First claim

1 . A method for producing a laminate, the method comprising:
sewing a sheet using thread; impregnating at least part of the thread with liquid before, after, or during said sewing; and laminating a polyurethane foam layer to at least one surface of a sheet-type molded body that is obtained by said sewing and said impregnating.

2 . The method according to claim 1 , wherein
in said impregnating, at least part of the thread is impregnated with the liquid, the part being in the vicinity of at least a portion of the sheet-type molded body, the portion through which the thread penetrates/is to penetrate.

3 . The method according to claim 1 , wherein said impregnating is carried out before said sewing.

4 . The method according to claim 1 , further comprising:
after said laminating, removing at least part of the liquid with which the thread is impregnated.

5 . The method according to claim 1 , wherein a resin composition for powder molding is subjected to powder slush molding, to be the sheet.

6 . The method according to claim 5 , wherein the resin composition for powder molding is a vinyl chloride resin composition for powder molding which contains vinyl chloride resin.

7 . The method according to claim 6 , wherein an average degree of polymerization of the vinyl chloride resin is 800 to 5000.

8 . The method according to claim 6 , wherein the resin composition for powder molding contains 30 to 200 parts by mass of a plasticizer, to 100 parts by mass of the vinyl chloride resin.

9 . The method according to claim 1 , wherein a boiling point of the liquid is 50 to 1000° C.

10 . The method according to claim 9 , wherein the liquid is water or a plasticizer.

11 . The method according to claim 1 , wherein an impregnation rate of the liquid is 0.1 to 50 mass %.

12 . The method according to claim 1 , wherein
the thread consists of upper thread and lower thread, and in said impregnating, at least part of the lower thread among the upper and lower thread is impregnated with the liquid.

Assignees

• Zeon Corp

Inventors

• Fujiwara Takanori

Classifications

• B32B27/065 Primary

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• D06M13/2246

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