Positive electrode active material for lithium secondary battery, method for preparing the same, and lithium secondary battery including the same

Patent metadata

Field	Value
Publication number	US-2018183046-A1
Application number	US-201715855127-A
Country	US
Kind code	A1
Filing date	Dec 27, 2017
Priority date	Dec 28, 2016
Publication date	Jun 28, 2018
Grant date	—

Abstract

Provided are a positive electrode active material having a concentration gradient in which concentrations of nickel and manganese are gradually changed from a center of a particle to a surface thereof, and a peak appears at 235° C. or more when heat flow of the positive electrode active material is measured by differential scanning calorimetry, a method of preparing the positive electrode active material, and a lithium secondary battery including the positive electrode active material.

First claim

1 . A positive electrode active material having a concentration gradient in which concentrations of nickel and manganese are gradually changed from a center of a particle to a surface thereof,
wherein the positive electrode active material comprises a center portion including a first lithium composite metal oxide having an average composition represented by Formula 1; and a surface portion including a second lithium composite metal oxide having an average composition represented by Formula 2, and a peak appears at 235° C. or more when heat flow of the positive electrode active material is measured by differential scanning calorimetry:
Li 1+x1 (Ni a1 Mn b1 Co 1-a1-b1-c1 Me c1 )O 2-y1 A y1   [Formula 1]

Li 1+x2 (Ni a2 Mn b2 Co 1-a2-b2-c2 Me c2 )O 2-y2 A y2   [Formula 2]

wherein, in Formula 1 and 2, Me is at least one doping element selected from the group consisting of tungsten (W), copper (Cu), iron (Fe), vanadium (V), chromium (Cr), titanium (Ti), zirconium (Zr), zinc (Zn), aluminum (Al), indium (In), tantalum (Ta), yttrium (Y), lanthanum (La), strontium (Sr), gallium (Ga), scandium (Sc), gadolinium (Gd), samarium (Sm), calcium (Ca), cerium (Ce), niobium (Nb), magnesium (Mg), boron (B), and molybdenum (Mo), A is at least one anion selected from the group consisting of PO 4 3− , NO 4 − , CO 3 2− , BO 3 − , Cl − , Br − , I − , and F − , 0.8≤a1<1, 0<b1<0.2, 0<c1≤0.1, 0.8<a1+b1+c1<1, 0≤x1≤0.1, 0.0001<y1≤0.1, 0.1≤a2<0.8, 0.1<b2<0.9, 0<c2≤0.1, 0.2<a2+b2+c2<1, 0≤x2≤0.1, and 0.0001<y2≤0.1.

2 . The positive electrode active material of claim 1 , wherein, in Formula 1 and 2,
A is at least one anion selected from the group consisting of PO 4 3− , NO 4 − , CO 3 2− , BO 3 − , and F − .

3 . The positive electrode active material of claim 1 , wherein grains of the positive electrode active material have a crystal orientation in a direction perpendicular to a C-axis.

4 . The positive electrode active material of claim 1 , wherein the positive electrode active material comprises a lithium by-product in an amount of less than 1 wt %.

5 . The positive electrode active material of claim 1 , further comprising a coating layer including at least one selected from the group consisting of B, Al, hafnium (Hf), Nb, Ta, Mo, silicon (Si), Zn, and Zr on the positive electrode active material.

6 . The positive electrode active material of claim 1 , wherein the positive electrode active material has an average particle diameter (D 50 ) of 4 μm to 20 μm.

7 . A method of preparing a positive electrode active material, the method comprising:
preparing a first metal-containing solution including nickel, cobalt, manganese, and doping element Me (where Me includes at least one selected from the group consisting of tungsten (W), copper (Cu), iron (Fe), vanadium (V), chromium (Cr), titanium (Ti), zirconium (Zr), zinc (Zn), aluminum (Al), indium (In), tantalum (Ta), yttrium (Y), lanthanum (La), strontium (Sr), gallium (Ga), scandium (Sc), gadolinium (Gd), samarium (Sm), calcium (Ca), cerium (Ce), niobium (Nb), magnesium (Mg), boron (B), and molybdenum (Mo)) and a second metal-containing solution including nickel, cobalt, manganese, and doping element Me in concentrations different from those in the first metal-containing solution; preparing a positive electrode active material precursor having a concentration gradient, in which concentrations of the nickel and the manganese each independently are gradually changed from a center of a particle to a surface thereof, by mixing the first metal-containing solution and the second metal-containing solution such that a mixing ratio of the first metal-containing solution and the second metal-containing solution is gradually changed from 100 vol %:0 vol % to 0 vol %:100 vol % and adding an ammonium cationic complexing agent and an anion-containing basic compound; synthesizing a positive electrode active material by mixing and sintering the positive electrode active material precursor and a lithium-containing raw material; and performing a heat treatment on the positive electrode active material at a temperature of 600° C. to 800° C. in an oxygen atmosphere.

8 . The method of claim 7 , wherein the sintering of the positive electrode active material precursor and the lithium-containing raw material is performed by single-stage or two-stage sintering.

9 . The method of claim 8 , wherein the single-stage sintering is performed in a temperature range of 700° C. to 800° C.

10 . The method of claim 8 , wherein the two-stage sintering comprises first sintering, in which the temperature is increased to 25° C. to 400° C. at a heating rate of 2° C./min to 5° C./min and maintained; and second sintering in which the temperature is increased to 400° C. to 800° C. at a heating rate of 7° C./min to 10° C./min and maintained.

11 . The method of claim 7 , further comprising washing the synthesized positive electrode active material at a temperature of 15° C. or less.

12 . The method of claim 7 , further comprising forming a coating layer including at least one selected from the group consisting of B, Al, hafnium (Hf), Nb, Ta, Mo, silicon (Si), Zn, and Zr on the positive electrode active material.

13 . A positive electrode for a lithium secondary battery, the positive electrode comprising the positive electrode active material of claim 1 .

14 . A lithium secondary battery comprising the positive electrode of claim 13 .

Assignees

• Lg Chemical Ltd

Inventors

• Jin Joo Hong
• Shin Ju Kyung
• Ju In Seong
• Jung Wang Mo
• Park Byung Chun

Classifications

• H01M4/5825

  Oxygenated metallic salts or polyanionic structures, e.g. borates, phosphates, silicates, olivines · CPC title

• H01M4/525

  of mixed oxides or hydroxides containing iron, cobalt or nickel for inserting or intercalating light metals, e.g. LiNiO2, LiCoO2 or LiCoOxFy · CPC title

• H01M4/505

  of mixed oxides or hydroxides containing manganese for inserting or intercalating light metals, e.g. LiMn2O4 or LiMn2OxFy · CPC title

• H01M2004/021

  Physical characteristics, e.g. porosity, surface area · CPC title

• C01B25/45 Primary

  containing plural metal, or metal and ammonium · CPC title