Hydroprocessing catalyst prepared with waste catalyst fines and its use
US-9211536-B2 · Dec 15, 2015 · US
US2018169633A1 · US · A1
| Field | Value |
|---|---|
| Publication number | US-2018169633-A1 |
| Application number | US-201615373803-A |
| Country | US |
| Kind code | A1 |
| Filing date | Dec 9, 2016 |
| Priority date | Dec 15, 2015 |
| Publication date | Jun 21, 2018 |
| Grant date | — |
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A unique crystalline bis-ammonia transition metal molybdotungstate material has been developed. The material may be used as a hydroprocessing catalyst. The hydroprocessing may include hydrodenitrification, hydrodesulfurization, hydrodemetallation, hydrodearomatization, hydrodesilication, hydroisomerization, hydrotreating, hydrofining, and hydrocracking.
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1 . A crystalline bis-ammonia transition metal molybdotungstate material having the formula: (NH 3 ) 2-n M(OH 2 ) n Mo x W y O z where ‘n’ varies from 0.1 to 2.0; ‘M’ represents a metal selected from Mg, Mn, Fe, Co Ni, Cu, Zn and mixtures thereof; ‘x’ varies from 0.5 to 1.5; ‘y’ varies from 0.01 to 0.25; the sum of (x+y) must be ≤1.501; ‘z’ is a number which satisfies the sum of the valences of M, Mo and W; the material having a unique x-ray powder diffraction pattern showing peaks at the d-spacings listed in Table A: TABLE A d(Å) I/I 0 % 7.49-7.28 vs 5.1-5.05 s 4.4-4.257 w 3.966-3.915 m 3.69-3.645 s 3.52-3.48 m 3.35-3.32 m 3.31-3.29 m 3.12-3.097 w 3-2.97 m 2.76-2.73 m 2 . The crystalline bis-ammonia transition metal molybdotungstate material of claim 1 wherein the crystalline bis-ammonia metal molybdotungstate material is present in a mixture with at least one binder and wherein the mixture comprises up to 25 wt % binder. 3 . The crystalline bis-ammonia transition metal molybdotungstate material of claim 2 wherein the binder is selected from the group consisting of silicas, aluminas, and silica-aluminas. 4 . The crystalline bis-ammonia transition metal molybdotungstate material of claim 1 wherein M is nickel or cobalt. 5 . The crystalline bis-ammonia transition metal molybdotungstate material of claim 1 wherein M is nickel. 6 . The crystalline bis-ammonia transition metal molybdotungstate material of claim 1 wherein the crystalline bis-ammonia metal molybdate material is sulfided. 7 . A method of making a crystalline bis-ammonia transition metal molybdotungstate material having the formula: (NH 3 ) 2-n M(OH 2 ) n Mo x W y O z where ‘n’ varies from 0.1 to 2.0; ‘M’ represents a metal selected from Mg, Mn, Fe, Co Ni, Cu, Zn and mixtures thereof; ‘x’ varies from 0.5 to 1.5; ‘y’ varies from 0.01 to 0.25; the sum of (x+y) must be ≤1.501; ‘z’ is a number which satisfies the sum of the valences of M, Mo and W; the material having a unique x-ray powder diffraction pattern showing peaks at the d-spacings listed in Table A: TABLE A d(Å) I/I 0 % 7.49-7.28 vs 5.1-5.05 s 4.4-4.257 w 3.966-3.915 m 3.69-3.645 s 3.52-3.48 m 3.35-3.32 m 3.31-3.29 m 3.12-3.097 w 3-2.97 m 2.76-2.73 m the method comprising: (a) forming a reaction mixture containing sources of M, W, and Mo; (b) adjusting the pH of the reaction mixture to a pH of from about 8.5 to about 10; (c) heating the reaction mixture to between about 85 and about 100° C. until the resultant pH is between 8.5 and 9.5; and (d) recovering the crystalline bis-ammonia transition metal molybdotungstate material. 8 . The method of claim 7 wherein the recovering is by filtration or centrifugation. 9 . The method of claim 7 further comprising adding a binder to the recovered bis-ammonia transition metal molybdotungstate material. 10 . The method of claim 7 wherein the binder is selected from the group consisting of aluminas, silicas, and alumina-silicas. 11 . The method of claim 7 further comprising sulfiding the recovered bis-ammonia transition metal molybdotungstate material. 12 . A conversion process comprising contacting a feed with a catalyst at conversion conditions to give at least one product, the catalyst comprising: a crystalline bis-ammonia transition metal molybdotungstate material having the formula: (NH 3 ) 2-n M(OH 2 ) n Mo x W y O z where ‘n’ varies from 0.1 to 2.0; ‘M’ represents a metal selected from Mg, Mn, Fe, Co Ni, Cu, Zn and mixtures thereof; ‘x’ varies from 0.5 to 1.5; ‘y’ varies from 0.01 to 0.25; the sum of (x+y) must be ≤1.501; ‘z’ is a number which satisfies the sum of the valences of M, Mo and W; the material having a unique x-ray powder diffraction pattern showing peaks at the d-spacings listed in Table A: TABLE A d(Å) I/I 0 % 7.49-7.28 vs 5.1-5.05 s
and nickel · CPC title
containing nickel, cobalt, chromium, molybdenum, or tungsten metals, or compounds thereof · CPC title
Heat treatment {(B01J37/0009, B01J37/0018 take precedence)} · CPC title
Alumina · CPC title
Precipitation · CPC title
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