Core-shell compositions, methods of making the same, and gas separation processes using the same

Patent metadata

Field	Value
Publication number	US-2018169612-A1
Application number	US-201715825501-A
Country	US
Kind code	A1
Filing date	Nov 29, 2017
Priority date	Dec 19, 2016
Publication date	Jun 21, 2018
Grant date	—

Abstract

Porous organic compositions including a core comprising nitrogen-containing molecules and a shell comprising nitrogen-containing compounds wherein the shell is non-chemically bonded to the core are provided herein. Processes for making the porous organic compositions as well as gas separation processes using the porous organic compositions are also provided herein.

First claim

1 . A non-metallic porous organic composition comprising:
a core comprising nitrogen-containing molecules; and a shell comprising nitrogen-containing molecules disposed around the core; wherein the shell is non-chemically bonded to the core; and wherein at least one of the core nitrogen-containing molecules is different from at least one of the shell nitrogen-containing molecules.

2 . The composition of claim 1 , wherein the nitrogen-containing molecules comprise one or more moieties selected from the group consisting of:

wherein:
R 1 , R 2 , R 3 , R 4 , R 5 , and R 6 are each independently

wherein Z 1 , Z 2 , Z 3 , and Z 4 are each independently hydrogen, a C 1 -C 4 alkyl or an optionally substituted aromatic group; R 7 , R 8 , R 9 , and R 10 are each independently hydrogen or a hydroxyl; and
R 11 , R 12 , R 13 , R 14 , R 15 , R 16 , R 17 , and R 18 are each independently hydrogen or one or more of R 11 and R 12 , R 13 and R 14 , R 15 and R 16 , or R 17 and R 18 are bonded to an optionally substituted C 1 -C 4 alkylene.

3 . The composition of claim 2 , wherein R 1 , R 2 , R 3 , R 4 , R 5 , and R 6 are the same.

4 . The composition of claim 2 , wherein Z 1 , Z 2 , Z 3 , and Z 4 are each independently hydrogen, a C 1 -C 2 alkyl or a phenyl group.

5 . The composition of claim 2 , wherein R 1 , R 2 , R 3 , R 4 , R 5 , and R 6 are each independently

6 . The composition of claim 2 , wherein R 7 , R 8 , R 9 , and R 10 are the same.

7 . The composition of claim 2 , wherein one or more of R 11 and R 12 , R 13 and R 14 , R 15 and R 16 , or R 17 and R 18 are bonded to an optionally substituted C 1 -C 2 alkylene.

8 . The composition of claim 2 , wherein the nitrogen-containing molecules comprise moieties corresponding in structure to moiety (I) or moiety (II), wherein R 7 , R 8 , R 9 , and R 10 are each hydrogen.

9 . The composition of claim 2 , wherein the nitrogen-containing molecules comprise a moiety corresponding in structure to moiety (I), wherein R 7 , R 8 , R 9 , and R 10 are each hydroxyl.

10 . The composition of claim 2 , wherein the nitrogen-containing molecules comprise moieties corresponding in structure to moiety (II) or moiety (IV), wherein R 1 , R 2 , R 3 , R 4 , R 5 , and R 6 are each independently

11 . The composition of claim 2 , wherein the nitrogen-containing molecules comprise moieties corresponding in structure to moiety (III), wherein R 5 and R 6 are

12 . The composition of claim 1 , wherein the nitrogen-containing molecules are selected from the group consisting of CC1, CC2, CC3, CC4, CC7, CC8, CC9, CC10, CC13, CC15, CC16, RCC3, AT-RCC3, TRCC3, TCC1, TCC2, TCC3, crown ether and a combination thereof.

13 . The composition of claim 1 , wherein the core and/or the shell comprise a combination of nitrogen-containing molecules.

14 . The composition of claim 1 , wherein the nitrogen-containing molecules comprise the R enantiomer, the S enantiomer, or racemate.

15 . The composition of claim 1 , wherein the core comprises racemic CC3 and the shell comprises racemic CC16; the core comprises racemic CC16 and the shell comprises racemic CC3; the core comprises racemic CC3 and the shell comprises racemic CC15; or the core comprises racemic CC15 and the shell comprises racemic CC3.

16 . The composition of claim 1 , wherein the shell and/or core/shell interface has substantially no cracks.

17 . The composition of claim 1 , wherein the composition has an adsorptive loading ratio for CO 2 over CH 4 of greater than or equal to 1.2.

18 . The composition of claim 1 , wherein the nitrogen-containing molecules have an octahedral, spherical, or tetragonal shape.

19 . The composition of claim 1 , wherein the composition is in the form of particles having an average particle diameter from about 10 nm to about 10000 μm.

20 . The composition of claim 1 , wherein the core and the shell are present in a weight ratio of core to shell of about 1:10 to about 1:2.

21 . A method of making the composition of claim 1 , the method comprising
sequentially adding a solution of the nitrogen-containing molecules and a solvent to the core molecules to create a product; and evaporating the product to obtain the composition of claim 1 .

22 . A gas separation process comprising contacting a gas mixture containing at least one contaminant with the composition of claim 1 .

23 . The process of claim 22 , wherein the at least one contaminant is N 2 , H 2 , CO 2 , CH 4 , Xe or Kr.

24 . The process of claim 22 , wherein the process comprises PSA, TSA, PPSA, PTSA, RCPSA, RCTSA, RC-PPSA or RC-PTSA.

Assignees

• Exxonmobil Res & Eng Co

Inventors

• Du Yi
• Corcoran Jr Edward W
• Cooper Andrew I
• Hasell Tom M
• Jiang Shan

Classifications

• B01D2253/34

  Specific shapes · CPC title

• B01J20/28016

  Particle form · CPC title

• B01D53/0462

  Temperature swing adsorption · CPC title

• B01J20/28007

  with size in the range 1-100 nanometers, e.g. nanosized particles, nanofibers, nanotubes, nanowires or the like (carbon nanostructures B01J20/205) · CPC title

• B01D2253/304

  Linear dimensions, e.g. particle shape, diameter · CPC title