Current sensor abnormality diagnosis device

Patent metadata

Field	Value
Publication number	US-2018102719-A1
Application number	US-201715726774-A
Country	US
Kind code	A1
Filing date	Oct 6, 2017
Priority date	Oct 7, 2016
Publication date	Apr 12, 2018
Grant date	—

Abstract

In a current sensor abnormality diagnosis device, an abnormality judgment section determines that the phase current sensors are operating normally when a sum of three phase currents is not more than a threshold value, and a bus current sensor is operating normally based on a comparison result between three phase currents and a bus current. The abnormality judgment section detects which the phase current sensor has failed based on the three phase currents and the bus current when the sum of the three phase currents is more than the threshold value. Because of using the comparison results of the three phase currents with the bus current in addition to the sum of the three phase currents, it is possible for the abnormality judgment section to detect the occurrence of abnormality of each of these current sensors even if the detected current has an undefined value.

First claim

What is claimed is:

1 . A current sensor abnormality diagnosis device capable of detecting occurrence of abnormality of each of plural phase current sensors and a bus current sensor, the plural phase current sensors detecting three phase currents which flow in three phases of a three phase alternating current motor, the bus current sensor detecting a bus current which flows in a bus line, one terminal of the bus line being connected to a direct current power source or being earthed, the current sensor abnormality diagnosis device comprising a computer system including a central processing unit, the computer system being configured to provide:
a current comparison section which compares a three phase current sum with a predetermined three phase current threshold value and compares each of the three phase currents with the bus current, where the three phase current sum being a sum of the three phase currents; and an abnormality judgment section which executes abnormality diagnosis of the phase current sensors or the bus current sensor, and the abnormality judgment section detecting that one of the phase current sensors has failed when the three phase current sum is not more than the predetermined three phase current threshold value, the abnormality judgment section determining whether the bus current sensor is operating normally on the basis of the comparison result of the three phase currents and the bus current, and the abnormality judgment section determining that one of the phase current sensors has failed on the basis of the comparison result between the three phase currents and the bus current when the three phase current sum is more than the predetermined three phase current threshold value.

2 . The current sensor abnormality diagnosis device according to claim 1 , further comprising a control section which executes feedback control of the three phase alternating current motor on the basis of the three phase currents detected by the phase current sensors, wherein
when the abnormality judgment section detects one of the three phase current sensors has failed, the control section estimates a detection current of the phase current sensor, which has failed, on the basis of the currents detected by the remaining phase current sensors which is operating normally, when the abnormality judgment section detects that at least one of the phase current sensors has failed, and the bus current sensor has failed, the control section stops operating of the three phase alternating current motor.

3 . The current sensor abnormality diagnosis device according to claim 1 , wherein the current comparison section executes the comparison of the three phase currents and the bus current on the basis of a positive value and a negative value of each of the three phase currents.

4 . The current sensor abnormality diagnosis device according to claim 2 , wherein the current comparison section executes the comparison of the three phase currents and the bus current on the basis of a positive value and a negative value of each of the three phase currents.

5 . The current sensor abnormality diagnosis device according to claim 1 , further comprising plural switching elements which are turned on/off to supply an electric power to the three phase alternating current motor, wherein
the abnormality judgment section halts the execution of the abnormality diagnosis of the phase current sensors and the bus current sensor when the plural switching elements are turned on/off.

6 . The current sensor abnormality diagnosis device according to claim 2 , further comprising plural switching elements which are turned on/off to supply an electric power to the three phase alternating current motor, wherein
the abnormality judgment section halts the execution of the abnormality diagnosis of the phase current sensors and the bus current sensor when the plural switching elements are turned on/off.

7 . The current sensor abnormality diagnosis device according to claim 5 , further comprising:
a pulse width modulation instruction value calculation section which executes the feedback control of the three phase currents, and calculates pulse width modulation values regarding the electric power to be supplied to the three phase alternating current motor; a pulse signal generation section which generates a pulse width modulation reference signal which corresponds to the pulse width modulation values; and a pulse width instruction correction section which corrects the pulse width modulation values when the plural switching elements are turned on/off.

8 . The current sensor abnormality diagnosis device according to claim 6 , further comprising:
a pulse width modulation instruction value calculation section which executes the feedback control of the three phase currents, and calculates pulse width modulation values regarding the electric power to be supplied to the three phase alternating current motor; a pulse signal generation section which generates a pulse width modulation reference signal which corresponds to the pulse width modulation values; and a pulse width instruction correction section which corrects the pulse width modulation values when the plural switching elements are turned on/off.

9 . The current sensor abnormality diagnosis device according to claim 5 , further comprising:
a pulse width modulation instruction value calculation section which executes the feedback control of the three phase currents, and calculates pulse width modulation values regarding the electric power to be supplied to the three phase alternating current motor; a pulse signal generation section which generates a pulse width modulation reference signal which corresponds to the pulse width modulation values; and a pulse width instruction correction section which corrects the pulse width modulation values to exceed or to be below a central value of the pulse width modulation reference signal when the abnormality judgment section detects that one of the phase current sensors has failed.

10 . The current sensor abnormality diagnosis device according to claim 6 , further comprising:
a pulse width modulation instruction value calculation section which executes the feedback control of the three phase currents, and calculates pulse width modulation values regarding the electric power to be supplied to the three phase alternating current motor; a pulse signal generation section which generates a pulse width modulation reference signal which corresponds to the pulse width modulation values; and a pulse width instruction correction section which corrects the pulse width modulation values to exceed or to be below a central value of the pulse width modulation reference signal when the abnormality judgment section detects that one of the phase current sensors has failed.

11 . The current sensor abnormality diagnosis device according to claim 1 , wherein a timing when the phase current sensors detect the three phase currents is equal to a timing when the bus current sensor detects the bus current.

12 . The current sensor abnormality diagnosis device according to claim 2 , wherein a timing when the phase current sensors detect the three phase currents is equal to a timing when the bus current sensor detects the bus current.

13 . The current sensor abnormality diagnosis device according to claim 1 , wherein a timing when the phase current sensors detect the three phase currents is different a timing when the bus current sensor detects the bus current.

14 . The current sensor abnormality diagnosis device according to claim 2 , wherein a timing when the phase current sensors detect the thr

Assignees

• Denso Corp

Inventors

• Oka Atsuko
• Kuramitsu Shuji
• Nakamura Koichi

Classifications

• H02P23/14

  Estimation or adaptation of motor parameters, e.g. rotor time constant, flux, speed, current or voltage · CPC title

• H02P21/22

  Current control, e.g. using a current control loop · CPC title

• H02P6/17

  and for generating speed information · CPC title

• H02P27/085

  wherein the PWM mode is adapted on the running conditions of the motor, e.g. the switching frequency · CPC title

• H02P6/12 Primary

  Monitoring commutation; Providing indication of commutation failure · CPC title