Power plug apparatus and over temperature protection method thereof

Patent metadata

Field	Value
Publication number	US-2018034291-A1
Application number	US-201715399212-A
Country	US
Kind code	A1
Filing date	Jan 5, 2017
Priority date	Jul 26, 2016
Publication date	Feb 1, 2018
Grant date	—

Abstract

A power plug apparatus ( 10 ) includes a plug ( 102 ), a first temperature sensor ( 104 ) and a micro-control unit ( 108 ). The first temperature sensor ( 104 ) senses a temperature of the plug ( 102 ) and informs the micro-control unit ( 108 ) of the temperature of the plug ( 102 ). The micro-control unit ( 108 ) sends a control signal ( 112 ) to a load apparatus ( 30 ). According to the control signal ( 112 ), the load apparatus ( 30 ) receives a charging current ( 114 ).

First claim

What is claimed is:

1 . A power plug apparatus ( 10 ) applied to a power socket ( 20 ) and a load apparatus ( 30 ), the power plug apparatus ( 10 ) comprising:
a plug ( 102 ) plugged and connected to the power socket ( 20 ); a first temperature sensor ( 104 ) arranged in the plug ( 102 ); and a micro-control unit ( 108 ) electrically connected to the first temperature sensor ( 104 ) and the load apparatus ( 30 ), wherein the first temperature sensor ( 104 ) senses a temperature and transmits to the micro-control unit ( 108 ); the micro-control unit ( 108 ) sends a control signal ( 112 ) to the load apparatus ( 30 ); according to the control signal ( 112 ), the load apparatus ( 30 ) receives a charging current ( 114 ); wherein the micro-control unit ( 108 ) determines whether the temperature is higher than a first temperature value and not higher than a second temperature value; if the temperature is higher than the first temperature value and not higher than the second temperature value, the control signal ( 112 ) is a first signal value and the charging current ( 114 ) is a first current value; wherein the micro-control unit ( 108 ) determines whether the temperature is higher than the second temperature value; if the temperature is higher than the second temperature value, the control signal ( 112 ) is a second signal value and the load apparatus stops receiving the charging current ( 114 ).

2 . The power plug apparatus ( 10 ) in claim 1 , wherein the control signal ( 112 ) is a duty cycle of a pulse width modulation.

3 . The power plug apparatus ( 10 ) in claim 2 , wherein the first temperature value is between 70 degrees centigrade and 79 degrees centigrade; the second temperature value is between 81 degrees centigrade and 90 degrees centigrade; the first signal value is the duty cycle of the pulse width modulation greater than or equal to 8%, and less than 10%; the second signal value is the duty cycle of the pulse width modulation less than 8%.

4 . The power plug apparatus ( 10 ) in claim 1 further comprising a switch ( 106 ) electrically connected to the plug ( 102 ) and the load apparatus ( 30 ), wherein when the control signal ( 112 ) is the second signal value, the switch ( 106 ) keeps turning on.

5 . The power plug apparatus ( 10 ) in claim 4 , wherein the switch ( 106 ) is a relay.

6 . The power plug apparatus ( 10 ) in claim 4 further comprising:
a live wire ( 116 ) electrically connected to the plug ( 102 ), the switch ( 106 ), the load apparatus ( 30 ) and the micro-control unit ( 108 ); and
a neutral wire ( 118 ) electrically connected to the plug ( 102 ), the switch ( 106 ), the load apparatus ( 30 ), and the micro-control unit ( 108 ),
wherein the switch ( 106 ) comprises:
a live wire switch ( 120 ) electrically connected to the live wire ( 116 ) and the micro-control unit ( 108 ); and
a neutral wire switch ( 122 ) electrically connected to the neutral wire ( 118 ) and the micro-control unit ( 108 ).

7 . The power plug apparatus ( 10 ) in claim 6 further comprising:
a ground wire ( 124 ) electrically connected to the plug ( 102 ) and the load apparatus ( 30 );
a ground monitoring circuit ( 126 ) electrically connected to the live wire ( 116 ), the neutral wire ( 118 ), the ground wire ( 124 ) and the micro-control unit ( 108 );
a current detecting circuit ( 128 ) electrically connected to the live wire ( 116 ) and the micro-control unit ( 108 );
a residual current device ( 130 ) electrically connected to the live wire ( 116 ), the neutral wire ( 118 ) and the micro-control unit ( 108 ); and
a second temperature sensor ( 132 ) electrically connected to the micro-control unit ( 108 ).

8 . The power plug apparatus ( 10 ) in claim 7 further comprising an auxiliary power circuit ( 134 ) electrically connected to the live wire ( 116 ), the neutral wire ( 118 ) and the micro-control unit ( 108 ).

9 . The power plug apparatus ( 10 ) in claim 1 further comprising a voltage conversion circuit ( 110 ) matching voltages of the micro-control unit ( 108 ) and the load apparatus ( 30 ).

10 . The power plug apparatus ( 10 ) in claim 1 , wherein the first temperature sensor ( 104 ) is a thermistor.

11 . The power plug apparatus ( 10 ) in claim 1 , wherein if the temperature is not higher than the first temperature value, the control signal ( 112 ) is a normal signal value, so that the charging current ( 114 ) is a normal current value.

12 . The power plug apparatus ( 10 ) in claim 11 , wherein the normal signal value is greater than the first signal value; the first signal value is greater than the second signal value; the normal current value is greater than the first current value.

13 . The power plug apparatus ( 10 ) in claim 1 , wherein the control signal ( 112 ) is a voltage level.

14 . An over temperature protection method comprising:
(a) a temperature sensor sensing a temperature of a plug ( 102 ) and transmitting to a micro-control unit ( 108 ); (b) the micro-control unit ( 108 ) sending a control signal ( 112 ) to a load apparatus ( 30 ); (c) according to the control signal, the load apparatus ( 30 ) receiving a charging current ( 114 ); (c1) if the temperature is not higher than a first temperature value, the micro-control unit ( 108 ) adjusting the control signal ( 112 ) as a normal signal value, so that the charging current ( 114 ) is a normal current value; (c2) if the temperature is higher than the first temperature value and is not higher than a second temperature value, the micro-control unit ( 108 ) adjusting the control signal ( 112 ) as a first signal value, so that the charging current ( 114 ) is a first current value, wherein the first current value is less than the normal current value; (c3) after the step (c2), if the temperature is lower than a first hysteresis temperature, the control signal ( 112 ) recovering as the normal signal value, wherein the first hysteresis temperature is lower than the first temperature value; (c4) if the temperature is higher than the second temperature value, the micro-control unit ( 108 ) adjusting the control signal ( 112 ) as a second signal value, so that the charging current ( 114 ) is zero, wherein the second temperature value is higher than the first temperature value; and (c5) after the step (c4), if the temperature is lower than a second hysteresis temperature, the control signal ( 112 ) recovering as the first signal value, wherein the second hysteresis temperature is lower than the second temperature value.

15 . The over temperature protection method in claim 14 , wherein the normal signal value is greater than the first signal value; the first signal value is greater than the second signal value.

Assignees

• Delta Electronics Inc

Inventors

• Wang Ming-Whang
• Wen Ping-Hung

Classifications

• H01H47/002

  Monitoring or fail-safe circuits · CPC title

• H01R13/7137

  with thermal interrupter (H01R13/7132 takes precedence) · CPC title

• H01R13/6675

  with built-in power supply · CPC title

• H02H3/025

  Disconnection after limiting, e.g. when limiting is not sufficient or for facilitating disconnection · CPC title

• H02H5/042

  using temperature dependent resistors · CPC title