Electrode plate and secondary battery

Patent metadata

Field	Value
Publication number	US-2018006322-A1
Application number	US-201715702959-A
Country	US
Kind code	A1
Filing date	Sep 13, 2017
Priority date	Aug 29, 2012
Publication date	Jan 4, 2018
Grant date	—

Abstract

In a secondary battery including a large-sized electrode group including stacked positive and negative electrode plates, an electrode plate in which failures such as the separation and cracking of an active material layer and the abrasion and cracking of a current collector are unlikely to occur is provided. An electrode plate 21 includes a coated region CR where active material layers 21 a are formed and an uncoated region NC where no active material layer is formed and has a configuration in which a boundary section between the coated region and the uncoated region is provided with a first buffer region C 2 having a non-linear irregular shape in plan view.

First claim

1 . An electrode plate comprising
a current collector containing aluminum and an active material layer containing a lithium composite metal oxide, disposed on the current collector, and having a waving edge in width direction of the active material layer on the current collector.

2 . An electrode plate of claim 1 , wherein
the waving edge of the active material layer has continuing three and more pairs of a trough portion and a crest portion.

3 . An electrode plate of claim 1 , wherein
a thickness of an end portion of the active material layer is reduced toward the waving edge of the active material layer.

4 . An electrode plate of claim 2 , wherein
a thickness of an end portion of the active material layer is reduced toward the waving edge of the active material layer, and a distance at which the thickness of the active material layer is inclined toward the crest portion of the waving edge of the active material layer is longer than a distance between the crest portion of the waving edge of the active material layer and the trough portion of the waving edge of the active material layer.

5 . A battery comprising
a positive electrode comprising
a first current collector containing aluminum and
a positive electrode active material layer containing a lithium composite metal oxide, disposed on the first current collector, and having a waving edge in width direction of the positive electrode active material layer on the current collector,
a separator having a first surface facing to the positive electrode active material layer, a negative electrode facing to a second surface of the separator opposite to the first surface of the separator and comprising, a second current collector, and a negative electrode active material layer containing a negative electrode active material, facing to the second surface of the separator and disposed on the second current collector.

6 . A manufacturing method of an electrode plate, comprising
disposing an active material layer on a current collector by coating the current collector containing aluminum with aqueous slurry containing a lithium composite metal oxide, and forming a waving edge of the active material layer in width direction of the active material layer on the current collector.

7 . A manufacturing method of an electrode plate of claim 6 , further comprising,
oxidizing a surface of the current collector by coating the current collector with the aqueous slurry.

8 . A manufacturing method of an electrode plate of claim 6 ,
increasing pH of the aqueous slurry at a crest portion of the waving edge of the active material layer.

Assignees

• Sharp Kk

Inventors

• Nishinaka Shumpei
• Nishimura Naoto
• Matsuyama Takahiro
• Asako Isao
• Nishijima Motoaki
• Arima Satoshi
• Utsumi Hisayuki

Classifications

• H01M2220/20

  Batteries in motive systems, e.g. vehicle, ship, plane · CPC title

• H01M10/0413 Primary

  Large-sized flat cells or batteries for motive or stationary systems with plate-like electrodes · CPC title

• H01M4/0404 Primary

  by coating on electrode collectors · CPC title

• H01M4/13

  Electrodes for accumulators with non-aqueous electrolyte, e.g. for lithium-accumulators; Processes of manufacture thereof · CPC title

• H01M10/0585

  of accumulators having only flat construction elements, i.e. flat positive electrodes, flat negative electrodes and flat separators · CPC title