Polyurethane dispersions based on renewable raw materials

Patent metadata

Field	Value
Publication number	US-2017335047-A1
Application number	US-201515523860-A
Country	US
Kind code	A1
Filing date	Oct 30, 2015
Priority date	Nov 3, 2014
Publication date	Nov 23, 2017
Grant date	—

Abstract

A polyurethane dispersion PUD comprises at least one polyurethane P based on at least one polyisocyanate and at least one polyester polyol PES, wherein the polyester polyol PES is based on at least one polyhydric alcohol A and at least one dicarboxylic acid D, wherein at least one polyhydric alcohol A and/or at least one dicarboxylic acid D were at least partly derived from renewable raw materials.

First claim

1 . A polyurethane dispersion PUD comprising at least one polyurethane P based on at least one polyisocyanate and at least one polyester polyol PES, wherein the polyester polyol PES is based on at least one polyhydric alcohol A and at least one dicarboxylic acid D, wherein at least one polyhydric alcohol A and/or at least one dicarboxylic acid D were at least partly derived from renewable raw materials.

2 . The polyurethane dispersion according to claim 1 wherein the at least one dicarboxylic acid D is sebacic acid, azelaic acid, succinic acid, furan dicarboxylic acid or tetrahydrofuran dicarboxylic acid.

3 . The polyurethane dispersion according to claim 1 wherein the at least one dicarboxylic acid D comprises sebacic acid at least partly derived from renewable raw materials, and adipic acid.

4 . The polyurethane dispersion according to claim 1 wherein the at least one polyhydric alcohol A was at least partly derived from renewable raw materials.

5 . The polyurethane dispersion according to claim 1 , wherein the at least one polyhydric alcohol A is selected from the group consisting of aliphatic C2-C6 diols.

6 . The polyurethane dispersion according to claim 1 wherein the at least one polyhydric is selected from the group consisting of 1,3-propanediol and 1,4-butanediol.

7 . The polyurethane dispersion according to claim 1 , wherein the polyurethane comprises at least one chain extender.

8 . The polyurethane dispersion according to claim 1 , wherein the polyurethane dispersion is aqueous.

9 . A process for producing a polyurethane dispersion, which process comprises the step of reacting at least one polyisocyanate and at least one polyester polyol PES, wherein the polyester polyol PES is based on at least one polyhydric alcohol A and at least one dicarboxylic acid D, wherein at least one polyhydric alcohol A and/or at least one dicarboxylic acid D were at least partly derived from renewable raw materials.

10 . The process according to claim 9 comprising the steps of:
I. preparing a polyurethane by reaction of
a) at least one polyfunctional isocyanate having 4 to 30 carbon atoms,
b) diols whereof
b1) 10 to 100 mol %, based on the total amount of diols (b), have a molecular weight of 500 to 5000, and
b2) 0 to 90 mol %, based on the total amount of diols (b), have a molecular weight of 60 to 500 g/mol,
c) optionally further polyfunctional compounds other than the diols (b) and having reactive groups in the form of alcoholic hydroxyl groups or primary or secondary amino groups, and
d) monomers having at least an isocyanate group or at least an isocyanate-reactive group which are other than the monomers (a), (b) and (c) and which further bear at least a hydrophilic group or a potentially hydrophilic group, whereby polyurethanes are rendered dispersible in water,

to form a polyurethane in the presence of a solvent S, and
II. then dispersing the polyurethane in water,
III. wherein polyamines may optionally be added after or during step II,
wherein diol b1) comprises at least one polyester polyol PES based on at least one polyhydric alcohol A and at least one dicarboxylic acid D, wherein at least one polyhydric alcohol A and/or at least one dicarboxylic acid D were at least partly derived from renewable raw materials.

11 . A polyurethane dispersion obtained by the process according to claim 9 .

12 . A method comprising coating, impregnation or adhesive bonding of wood, wood veneer, paper, paperboard, card, textile, leather, leather substitute, batting, plastics surfaces, glass, ceramic, mineral-type building materials, apparel, vehicular interior trim, vehicles, metals or coated metals, with the polyurethane dispersion of claim 1 .

13 . A coating composition comprising the aqueous polyurethane dispersion PUD according to claim 1 .

Assignees

• Basf Se

Inventors

• Cohen Kathrin
• Haeberle Karl
• Scheidl Helfried
• Wettach Henning

Classifications

• C08G18/664 Primary

  with compounds of group C08G18/3203 · CPC title

• C08G18/325

  containing secondary or tertiary amino groups (C08G18/3228, C08G18/3234, C08G18/3246 take precedence) · CPC title

• C08G18/755

  and at least one isocyanate or isothiocyanate group linked to a secondary carbon atom of the cycloaliphatic ring, e.g. isophorone diisocyanate · CPC title

• C08J3/05

  from solid polymers · CPC title

• C08G18/3206

  aliphatic · CPC title