Determining heater malfunction

Patent metadata

Field	Value
Publication number	US-2017334138-A1
Application number	US-201515521882-A
Country	US
Kind code	A1
Filing date	Jan 28, 2015
Priority date	Jan 28, 2015
Publication date	Nov 23, 2017
Grant date	—

Abstract

A heater may be to heat build material during a three-dimensional print job. A sensor may be to measure a temperature distribution of the build material. A processor may be to obtain first temperature data representing a first temperature distribution of build material associated with normal functioning of the heater. The processor may be to obtain second temperature data representing a second temperature distribution of the build material to be measured by the temperature sensor during the three-dimensional print job. The processor may be to compare the first temperature distribution to the second temperature distribution. The processor may be to determine whether the heater is malfunctioning based on the comparison.

First claim

1 . A system for generating a three-dimensional object, the system comprising:
a heater to heat build material during a three-dimensional print job; a sensor to measure a temperature distribution of the build material; a processor to:
obtain first temperature data representing a first temperature distribution of build material associated with normal functioning of the heater;
obtain second temperature data representing a second temperature distribution of the build material to be measured by the sensor during the three-dimensional print job;
compare the first temperature distribution to the second temperature distribution; and
based on the comparison, determine whether the heater is malfunctioning.

2 . The system of claim 1 wherein the first temperature distribution is to be measured by the sensor during the three-dimensional print job or a prior three-dimensional print job.

3 . The system of claim 1 wherein the first temperature distribution is to be measured by the sensor during a calibration phase prior to the print job.

4 . The system of claim 1 wherein the first temperature distribution is to be measured by the sensor during a first period of time during which the heater is to heat the build material and a subsequent second period of time during which a layer of the build material is to be solidified to generate a slice of the three-dimensional object, wherein the second temperature distribution is to be measured by the sensor during a third period of time during which the heater is to heat the build material and a subsequent fourth period of time during which a layer of the build material is to be solidified to generate a slice of the three-dimensional object.

5 . The system of claim 1 wherein the heater comprises an array of heating units.

6 . The system of claim 1 wherein determining of whether the heater is malfunctioning comprises determining whether a threshold number of heating units are malfunctioning.

7 . The system of claim 1 wherein determining whether the heater is malfunctioning comprises determining whether a correlation between the first temperature distribution and second temperature distribution is less than a threshold value.

8 . The system of claim 1 wherein the comparison comprises temporally matching the first temperature to the second temperature distribution.

9 . The system of claim 1 wherein the sensor is to measure a temperature radiation distribution by measuring a radiation distribution received from the build material.

10 . The system of claim 1 further comprising an output device to indicate that the heater is malfunctioning.

11 . The system of claim 10 wherein the indication comprises sounding an alarm or displaying a graphical or textual notification.

12 . The system of claim 1 wherein the processor is to cause the malfunction to be logged to a software database.

13 . The system of claim 1 further comprising:
an agent distributor to selectively deliver a coalescing agent onto a portion of a layer of build material; and
an energy source to apply energy to the layer of build material to cause the portion of the layer to coalesce and solidify; and
wherein the processor is to:
control the agent distributor to selectively deliver the coalescing agent onto the portion of the layer in a pattern; and
control the energy source to apply energy to the layer to cause the portion to coalesce and solidify in the pattern.

14 . A method comprising:
obtain, by a processor, reference temperature data representing a reference temperature distribution of build material; measure, using a temperature sensor, a printing temperature distribution of the build material during a three-dimensional print job; obtain, from a temperature sensor, printing temperature data representing the printing temperature distribution; correlate, by the processor, the reference temperature data to the printing temperature data; and based on the correlation, indicate that a heater used to heat the build material is malfunctioning.

15 . A non-transitory computer readable storage medium including executable instructions that, when executed by a processor, cause the processor to:
receive first temperature data representing a first temperature distribution of build material associated with normal functioning of a heating unit of a heater to heat build material during a three-dimensional print job; obtain second temperature data representing a second temperature distribution of the build material to be measured by the temperature sensor during the three-dimensional print job; and determine that the heater is malfunctioning based on a comparison of the first temperature distribution and the second temperature distribution.

Assignees

• Hewlett Packard Development Co Lp

Inventors

• Vilajosana Xavier
• Cortes Sebastia
• Rossow Yngvar

Classifications

• B33Y50/02

  for controlling or regulating additive manufacturing processes · CPC title

• B33Y50/00

  Data acquisition or data processing for additive manufacturing · CPC title

• B33Y10/00

  Processes of additive manufacturing · CPC title

• B29C64/393

  for controlling or regulating additive manufacturing processes · CPC title

• B33Y30/00

  Apparatus for additive manufacturing; Details thereof or accessories therefor · CPC title