Mixed metal oxide composite for oxygen storage

Patent metadata

Field	Value
Publication number	US-2017333877-A1
Application number	US-201515524893-A
Country	US
Kind code	A1
Filing date	Nov 5, 2015
Priority date	Nov 6, 2014
Publication date	Nov 23, 2017
Grant date	—

Abstract

The present invention relates to a composite oxide comprising ceria, praseodymia and alumina, wherein the cerium:praseodymium molar ratio of the composite oxide is 84:16 or less, as well as to a method of preparing the composite oxide and to its use, in particular in a method of treating an exhaust gas stream.

First claim

1 . A composite oxide, comprising:
ceria, praseodymia, and alumina, wherein the cerium:praseodymium molar ratio of the composite oxide is 84:16 or less.

2 . The composite oxide according to claim 1 , wherein the content of aluminum is in the range of from 0.2 to 70 mol.-% based on 100 mol.-% of the total moles of cerium, praseodymium and aluminum in the composite oxide.

3 . The composite oxide according to claim 1 , wherein the alumina is dispersed in the solid solution of ceria and praseodymia.

4 . The composite oxide according to claim 1 , wherein the composite oxide displays a BET surface area determined according to DIN-ISO 9277 in the range of from 15 to 300 m 2 /g after aging at 950° C. for 12 h in air containing 10 vol -% of steam.

5 . The composite oxide according to claim 1 which further comprises one or more catalytic metals.

6 . The composite oxide according to claim 1 wherein the composite oxide is comprised in a catalyst system for exhaust gas treatment.

7 . A method of preparing a composite oxide comprising ceria, praseodymia, and alumina, comprising:
(a) mixing one or more precursor compounds of ceria, one or more precursor compounds of praseodymia, optionally one or more precursor compounds of zirconia and/or optionally one or more precursor compounds of one or more rare earth oxides other than ceria and praseodymia, one or more precursor compounds of alumina, and one or more basic compounds in a solvent system for obtaining a suspension; (b) optionally heating the suspension obtained in step (a); (c) optionally adding one or more surfactant compounds to the suspension obtained in step (a) or (b); (d) separating the solids from the suspension obtained in step (b) or (c); (e) optionally washing the solids obtained in step (d); (f) optionally drying the solids obtained in step (d) or (e); (g) optionally calcining the solids obtained in step (d), (e), or (f); wherein the cerium:praseodymium molar ratio of the suspension obtained in step (a) is 84:16 or less.

8 . The method according to claim 7 , wherein the content of aluminum in the suspension obtained in (a) is in the range of from 0.2 to 70 mol.-% based on 100 mol.-% of the total moles of cerium, praseodymium and aluminum in the suspension.

9 . The method according to claim 7 , wherein the one or more precursor compounds of alumina are selected from the group consisting of colloidal alumina, colloidal aluminum oxide hydroxides, colloidal aluminum hydroxides, and combinations of two or more thereof.

10 . The method according to claim 7 , wherein the optional heating in step (b) is carried out at a temperature in the range of from 80 to 250° C.

11 . The method according to claim 7 , wherein the optional heating in step (b) is carried out under autogenous pressure.

12 . The method according to claim 7 , wherein the method further comprises
(h) impregnating the solids obtained in step (d), (e), (f), or (g) with one or more catalytic metals.

13 . A composite oxide obtained and/or obtainable by a process according to claim 7 .

14 . A process of treating an exhaust gas stream, comprising:
(1) providing an exhaust gas stream; (2) contacting the exhaust gas stream of (1) with a catalyst comprising a composite oxide comprising ceria, praseodymia, and alumina according to claim 1 .

15 . A catalyst, catalyst support, or catalyst component, comprising:
the composite oxide according to claim 1 .

Assignees

• Basf Se

Inventors

• Titlbach Sven
• Schunk Stephan A
• Mueller Robert
• Sundermann Andreas
• Goebel Michael
• Karpov Andrey
• Deeba Michel
• Zheng Xiaolai
• Glaum Robert
• Schmitz Andreas

Classifications

• B01J37/04

  Mixing {(B01J37/0009, B01J37/0018 take precedence)} · CPC title

• B01J23/63 Primary

  with rare earths or actinides · CPC title

• C01F17/00

  Compounds of rare earth metals · CPC title

• B01J21/02

  Boron or aluminium; Oxides or hydroxides thereof · CPC title

• C01F17/206

  oxide or hydroxide being the only anion · CPC title