Battery manufacturing method and battery manufacturing apparatus

Patent metadata

Field	Value
Publication number	US-2017309947-A1
Application number	US-201715479340-A
Country	US
Kind code	A1
Filing date	Apr 5, 2017
Priority date	Apr 25, 2016
Publication date	Oct 26, 2017
Grant date	—

Abstract

In a battery manufacturing method using a battery manufacturing apparatus, the battery manufacturing apparatus including a pressing unit, a measurement device, and a controller, the battery manufacturing method includes steps of (a) pressing a battery member by a pressing unit, (b) measuring, after the pressing step (a), by the measurement device, characteristics of the battery member, which has been pressed by the pressing unit, and (c) controlling, after the measurement step (b), by the controller, a state of pressing of the battery member by the pressing unit in accordance with a measurement result of the measurement device.

First claim

What is claimed is:

1 . A battery manufacturing method using a battery manufacturing apparatus,
the battery manufacturing apparatus including a pressing unit, a measurement device, and a controller, the battery manufacturing method comprising steps of: (a) pressing a battery member by the pressing unit; (b) measuring, after the pressing step (a), by the measurement device, characteristics of the battery member, which has been pressed by the pressing unit; and (c) controlling, after the measurement step (b), by the controller, a state of pressing of the battery member by the pressing unit in accordance with a measurement result of the measurement device.

2 . The battery manufacturing method according to claim 1 , wherein
the control step (c) includes a step of (c 1 ) controlling, by the controller, pressing pressure, which is applied to the battery member by the pressing unit, in accordance with the measurement result of the measurement device.

3 . The battery manufacturing method according to claim 1 , wherein
the control step (c) includes a step of (c 2 ) controlling, by the controller, a time of the pressing, which is performed on the battery member by the pressing unit, in accordance with the measurement result of the measurement device.

4 . The battery manufacturing method according to claim 1 , wherein
in the measurement step (b), the characteristics measured by the measurement device are electrical characteristics.

5 . The battery manufacturing method according to claim 4 , wherein
the battery manufacturing apparatus includes a current application device that applies a current to the battery member, the battery manufacturing method further comprises a step of (d) applying, by the current application device, a predetermined current to the battery member from a time t v1 , the control step (c) includes a step of (c 11 ) increasing, by the controller, the pressing pressure over time, which is applied to the battery member by the pressing unit, in a period after the time t v1 , in the measurement step (b), a parameter of the characteristics measured by the measurement device is a voltage, and the control step (c) includes a step of (c 12 ) stopping, by the controller, a time-serial increase of the pressing pressure at a time t v2 ; where the time t v2 is a point in time at which a measured voltage value as the measurement result is reduced to a predetermined voltage value or below.

6 . The battery manufacturing method according to claim 5 , wherein
the control step (c) includes a step of (c 13 ) maintaining, by the controller, the pressing pressure at constant pressure from the time t v2 to a time t v3 later than the time t v2 .

7 . The battery manufacturing method according to claim 5 , wherein
the control step (c) includes a step of (c 14 ) stopping, by the controller, the pressing of the battery member by the pressing unit at a time t v3 later than the time t v2 , in the applying step (d), the current application device applies the predetermined current to the battery member from the time t v1 to a time t v4 later than the time t v3 , and the control step (c) includes a step of (c 15 ) resuming, by the controller, the pressing of the battery member by the pressing unit when the measured voltage value is increased beyond the predetermined voltage value in a period from the time t v3 to the time t v4 .

8 . The battery manufacturing method according to claim 4 , wherein
the battery manufacturing apparatus includes a voltage application device that applies a voltage to the battery member, the battery manufacturing method further comprises a step of (e) applying, by the voltage application device, a predetermined voltage to the battery member from a time t i1 , the control step (c) includes a step of (c 21 ) increasing, by the controller, the pressing pressure over time, which is applied to the battery member by the pressing unit, in a period after the time t i1 , in the measurement step (b), a parameter of the characteristics measured by the measurement device is a current, and the control step (c) includes a step of (c 22 ) stopping, by the controller, a time-serial increase of the pressing pressure at a time t i2 ; where the time t i2 is a point in time at which a measured current value as the measurement result is increased to a predetermined current value or above.

9 . The battery manufacturing method according to claim 8 , wherein
the control step (c) includes a step of (c 23 ) maintaining, by the controller, the pressing pressure at constant pressure from the time t i2 to a time t i3 later than the time t i2 .

10 . The battery manufacturing method according to claim 8 , wherein
the control step (c) includes a step of (c 24 ) stopping, by the controller, the pressing of the battery member by the pressing unit at a time t i3 later than the time t i2 , in the applying step (e), the voltage application device applies the predetermined voltage to the battery member from the time t i1 to a time t i4 later than the time t i3 , and the control step (c) includes a step of (c 25 ) resuming, by the controller, the pressing of the battery member by the pressing unit when the measured current value is reduced beyond the predetermined current value in a period from the time t i3 to the time t i4 .

11 . The battery manufacturing method according to claim 1 , wherein
in the measurement step (b), the characteristics measured by the measurement device are thermal characteristics.

12 . The battery manufacturing method according to claim 1 , wherein
in the measurement step (b), the characteristics measured by the measurement device are acoustic characteristics.

13 . The battery manufacturing method according to claim 1 , wherein
the battery member includes a laminate in which a solid electrolyte layer containing a solid electrolyte and at least one of a positive electrode material layer containing a positive electrode material and a negative electrode material layer containing a negative electrode material are laminated.

14 . A battery manufacturing apparatus comprising:
a pressing unit that presses a battery member; a measurement device that measures characteristics of the battery member having been pressed by the pressing unit; and a controller that controls a state of pressing of the battery member by the pressing unit in accordance with a measurement result of the measurement device.

Assignees

• Panasonic Ip Man Co Ltd

Inventors

• Honda Kazuyoshi

Classifications

• H01M6/005

  Devices for making primary cells · CPC title

• H01M10/0404

  Machines for assembling batteries · CPC title

• B32B15/20

  comprising aluminium or copper {(B32B15/016 and B32B15/017 take precedence)} · CPC title

• B32B37/0046

  characterised by constructional aspects of the apparatus · CPC title

• B32B2311/30

  Iron, e.g. steel · CPC title