Exhaust gas purification catalyst, exhaust gas purification device and filter, and production method for said catalyst

Patent metadata

Field	Value
Publication number	US-2017248049-A1
Application number	US-201715478720-A
Country	US
Kind code	A1
Filing date	Apr 4, 2017
Priority date	Mar 12, 2012
Publication date	Aug 31, 2017
Grant date	—

Abstract

Provided is an exhaust gas purification catalyst having high catalytic activity enabling combustion of PM (particulate matter) at low temperatures and excellent thermal resistance, an exhaust gas purification device and filter having high combustion efficiency of PM and excellent durability, and a method for producing the catalyst. The exhaust gas purification catalyst of the present invention is composite oxide particles containing at least one alkali metal, Si, and Zr.

First claim

1 . A method of exhaust gas purification comprising the steps of:
preparing an exhaust gas purification catalyst consisting of composite oxide particles containing at least one alkali metal, Si, and Zr; and combusting particulate matter contained in exhaust gases using the exhaust gas purification catalyst.

2 . The method of exhaust gas purification according to claim 1 , wherein the exhaust gas purification catalyst has an ionic conductivity of 0.5×10 −6 mS/cm or more.

3 . The method of exhaust gas purification according to claim 1 , wherein the exhaust gas purification catalyst has the content rates of the metals, exclusive of oxygen, in the composite oxide are 30 to 60% by mole alkali metal, 20 to 60% by mole Si, and 10 to 40% by mole Zr.

4 . The method of exhaust gas purification catalyst according to claim 1 , wherein the composite oxide is represented by the following general formula:
A 2X Zr X Si Y O 3X+2Y where A represents at least one alkali metal, X represents a positive real number satisfying 1≦X≦2, and Y represents a positive real number satisfying 1≦Y≦6.

5 . The method of exhaust gas purification according to claim 1 , further comprising the step of supporting the exhaust gas purification catalyst on a support.

6 . The method of exhaust gas purification filter according to claim 5 , wherein the support is a honeycomb filter.

7 . The method of exhaust gas purification according to claim 1 , wherein the exhaust gas purification catalyst is produced by firing a mixture containing at least one alkali metal salt, a silicon source, and a zirconium source.

Assignees

• Otsuka Chemical Co Ltd

Inventors

• Uetani Masatoshi
• Mishima Takahiro

Classifications

• B01D2255/202

  Alkali metals · CPC title

• B01D2255/40

  Mixed oxides · CPC title

• F01N2330/30

  Honeycomb supports characterised by their structural details · CPC title

• F01N2370/02

  used in catalytic reactors · CPC title

• B01J35/33

  Electric or magnetic properties · CPC title