Non-load bearing masonry block containing crumb rubber

Patent metadata

Field	Value
Publication number	US-2017226014-A1
Application number	US-201715495332-A
Country	US
Kind code	A1
Filing date	Apr 24, 2017
Priority date	Apr 16, 2014
Publication date	Aug 10, 2017
Grant date	—

Abstract

Crumb Rubber augmented masonry blocks including cement, aggregate, water, and crumb rubber. Crumb rubber is extracted from scrape tires after being processed and then mixed in specified percentages with aggregate, cement and water. In the present disclosure sand, which is used in the formation of conventional blocks, is replaced with crumb rubber to produce a sand-free masonry block containing crumb rubber. The developed crumb rubber masonry blocks satisfied the ASTM non-load bearing requirements in addition to satisfying the water absorption test.

First claim

1 . A sand-free non-load bearing masonry block, comprising:
20-30 wt % cement; 50-60 wt % of an aggregate, which is not crumb rubber; 1-10 wt % water; and 10-20 wt % crumb rubber relative to the total weight of the masonry block; wherein the crumb rubber is in the form of coarse particles having a particle size of 1.5-5 mm, fine particles having a particle size of 50-250 μm, or a mixture of the coarse particles and the fine particles and is surface treated with at least one of a silane and hydrogen peroxide, wherein the masonry block has a thermal conductivity of 0.3-0.58 W/m·K.

2 . The masonry block of claim 1 , wherein the crumb rubber is in the form of coarse particles having a particle size of 1.5-5 mm.

3 . The masonry block of claim 1 , wherein the crumb rubber is in the form of fine particles having a particle size of 50-250 μm.

4 . The masonry block of claim 3 , wherein the fine particles have a particle size of 100-148 μm.

5 . The masonry block of claim 1 , wherein the mixture of the coarse particles and fine particles is present.

6 . The masonry block of claim 5 , wherein a ratio of the coarse particles to the fine particles ranges from 2:1 to 1:2.

7 . The masonry block of claim 6 , wherein the ratio of the coarse particles to the fine particles is about 1:1.

8 . The masonry block of claim 1 , which has a unit weight of 1000-1250 kg/m 3 .

9 . The masonry block of claim 1 , wherein the masonry block has a water absorption of 6.0-9.0% as determined by ASTM C 642.

10 . The masonry block of claim 1 , wherein the aggregate is a crushed recycled concrete material.

11 . The masonry block of claim 1 , wherein no aggregate, filler, or additive which comprises a group 13 element is present in the masonry block.

12 . The masonry block of claim 11 , wherein the group 13 element is boron.

13 . The masonry block of claim 1 , wherein the crumb rubber is a silanized crumb rubber obtained by treating crumb rubber with at least one selected from the group consisting of (3-aminopropyl)-diethoxy-methylsilane, (3-aminopropyl)-dimethyl-ethoxysilane, and (3-aminopropyl)-trimethoxysilane, (3-glycidoxypropyl)-dimethyl-ethoxysilane, trimethoxysilane and (3 mercaptopropyl)-methyl-dimethoxysilane.

14 . The masonry block of claim 1 , wherein the crumb rubber is a silanized crumb rubber obtained by treating crumb rubber with an aminosilane selected from the group consisting of (3-aminopropyl)-diethoxy-methylsilane, (3-aminopropyl)-dimethyl-ethoxysilane, and (3-aminopropyl)-trimethoxysilane.)

15 . The masonry block of claim 1 , wherein the crumb rubber is a silanized crumb rubber obtained by treating crumb rubber with a glycidoxysilane, which is (3-glycidoxypropyl)-dimethyl-ethoxysilane.

16 . The masonry block of claim 1 , wherein the crumb rubber is a silanized crumb rubber obtained by treating crumb rubber with a mercaptosilane selected from the group consisting of (3-mercaptopropyl)-trimethoxysilane and (3-mercaptopropyl)-methyl-dimethoxysilane.

17 . The masonry block of claim 1 , wherein the crumb rubber is carboxylic acid surface modified crumb rubber obtained by treating crumb rubber with hydrogen peroxide.

18 . The masonry block of claim 1 , which has a wt % of crumb rubber ranging from 12 to 18%, relative to the total weight of the masonry block.

19 . The masonry block of claim 1 , which consists of the cement, the aggregate, the water and the crumb rubber.

Assignees

• Univ King Fahd Pet & Minerals

Inventors

• Al-Aqeeli Nasser M
• Assehdi Homoud M
• Maslehuddin Mohammad

Classifications

• C04B26/02

  Macromolecular compounds · CPC title

• C04B2111/1056

  Silica-free or very low silica-content materials · CPC title

• C04B28/02 Primary

  containing hydraulic cements other than calcium sulfates · CPC title

• C04B26/006 Primary

  Waste materials as binder · CPC title

• Y02W30/91

  Use of waste materials as fillers for mortars or concrete · CPC title