Fan Systems

Patent metadata

Field	Value
Publication number	US-2017204875-A1
Application number	US-201715473341-A
Country	US
Kind code	A1
Filing date	Mar 29, 2017
Priority date	Apr 22, 2013
Publication date	Jul 20, 2017
Grant date	—

Abstract

A fan system may generate an air flow during use. In various implementations, a fan system may include a fan and an orifice. The orifice may include a converging section, a diverging section, and a minimum radius section disposed between the converging section and the diverging section.

First claim

What is claimed is:

1 . A fan system comprising:
an orifice having an inner surface, the inner surface comprising:
a converging section;
a diverging section; and
a minimum radius section disposed between the converging section and the diverging section; and
a fan disposed at least partially in the fan orifice, the fan comprising:
a top tip;
a bottom tip;
a fan height comprising the distance between the top tip and the bottom tip;
a curved edge between the top tip and the bottom tip; and
wherein an axial distance between the top tip of the fan and a bottom of the orifice is approximately 0.85 times the fan height to approximately 0.95 times a fan height.

2 . The fan system of claim 1 further comprising;
a fan diameter;
a minimum clearance comprising a first radial distance between a portion of the minimum radius section of the inner surface of the orifice and the top tip of the fan, wherein the minimum clearance is approximately 0.0075 times the fan diameter to approximately 0.0125 times the fan diameter; and
a maximum clearance comprising a second radial distance between a portion of the converging section of the inner surface of the orifice and the bottom tip of the fan, wherein the maximum clearance is approximately 0.04 times the fan diameter to approximately 0.05 times the fan diameter

3 . The fan system of claim 1 wherein an axial distance between the top tip of the fan and the minimum radius section is approximately 0 to approximately 0.3 times a fan height.

4 . The fan system of claim 1 wherein the fan comprises a leading edge and a trailing edge; and wherein the leading and trailing edges are parallel.

5 . The fan system of claim 1 wherein the leading and trailing edges have different contours.

6 . The fan system of claim 1 wherein at least a portion of the diverging section of the orifice slopes, and wherein at least a portion of the converging section of the orifice slopes.

7 . The fan system of claim 1 further comprising a motor coupled to the fan.

8 . The fan system of claim 1 wherein a top inner surface diameter of the orifice is less than or equal to a bottom inner surface diameter.

9 . The fan system of claim 1 wherein the orifice further comprises an outer surface, and wherein at least a portion of the outer surface comprises an approximately similar shape to at least a portion of the inner surface.

10 . A fan system comprising:
an orifice having an inner surface, the inner surface comprising:
a converging section disposed proximate a bottom of the orifice;
a diverging section; and
a minimum radius section disposed between the converging section and the diverging section, wherein the minimum radius section comprises a minimum diameter point; and
a fan comprising:
a top tip;
a bottom tip at a different radius than the top tip; and
a fan height comprising the distance between the top tip and the bottom tip;
wherein the fan is disposed in the orifice such that the top tip is approximately 0.85 times the fan height to approximately 0.95 times the fan height from the bottom of the orifice along the axial direction.

11 . The fan system of claim 10 , wherein the fan is disposed in the orifice such that an axial distance between the top tip of the fan and the minimum diameter point is approximately 0 to approximately 0.3 times the fan height.

12 . The fan system of claim 10 wherein the orifice further comprises an outer surface, and wherein at least a portion of the outer surface comprises an approximately similar shape to at least a portion of the inner surface.

13 . The fan system of claim 10 further comprising a minimum clearance comprising a radial distance between at least a portion of the minimum radius section of the inner surface of the orifice and the top tip of the fan, wherein the minimum clearance is approximately 0.0075 times a fan diameter to approximately 0.0125 times the fan diameter.

14 . The fan system of claim 10 further comprising a maximum clearance comprising a radial distance between at least a portion of the converging section of the inner surface of the orifice and the bottom tip of the fan, wherein the maximum clearance is approximately 0.04 times a fan diameter to approximately 0.05 times the fan diameter.

15 . The fan system of claim 10 wherein the fan is disposed in the fan orifice such that a first clearance between a top tip of the fan and a first part of the inner surface of the orifice is less than a second clearance between a bottom tip of the fan and a second part of the inner surface of the orifice.

16 . The fan system of claim 10 further comprising:
a minimum clearance comprising a radial distance between at least a portion of the minimum radius section of the inner surface of the orifice and the top tip of the fan, wherein the minimum clearance is approximately 0 to approximately 0.0125 times the fan diameter.

17 . The fan system of claim 10 wherein the fan comprises leading and trailing edges and the leading and trailing edges are parallel.

18 . The fan system of claim 10 wherein the fan comprises leading and trailing edges and the leading and trailing edges have different contours.

19 . A method of constructing a fan system comprising:
providing an orifice, the orifice comprising an inner surface, the inner surface comprising:
a converging section;
a diverging section; and
a minimum radius section disposed between the converging section and the diverging section; and
providing a fan disposed at least partially in the fan orifice, the fan comprising;
a top tip;
a bottom tip;
a curved edge between the top tip and the bottom tip; and
a fan diameter;
wherein a minimum clearance comprises a first radial distance between a portion of the minimum radius section of the inner surface of the orifice and the top tip of the fan, wherein the minimum clearance is approximately 0.0075 times the fan diameter to approximately 0.0125 times the fan diameter; wherein a maximum clearance comprises a second radial distance between a portion of the converging section of the inner surface of the orifice and the bottom tip of the fan, wherein the maximum clearance is approximately 0.04 times the fan diameter to approximately 0.05 times the fan diameter; and wherein an axial distance between the top tip of the fan and a bottom of the orifice is approximately 0.85 times the fan height to approximately 0.95 times a fan height.

20 . The method of claim 19 further comprising coupling a motor to the fan.

Assignees

• Lennox Ind Inc

Inventors

• Sahu Kapil Das
• Uselton Robert B Dutch

Classifications

• F04D29/547

  having a special shape in order to influence fluid flow · CPC title

• F04D29/325

  for axial flow fans (blade mountings F04D29/34, blades F04D29/38) · CPC title

• F04D29/522 Primary

  especially adapted for elastic fluid pumps · CPC title

• F04D29/526

  Details of the casing section radially opposing blade tips (ducts F04D29/545) · CPC title

• F04D19/002 Primary

  Axial flow fans · CPC title