Coil component and circuit board having the same

Patent metadata

Field	Value
Publication number	US-2017194085-A1
Application number	US-201615395099-A
Country	US
Kind code	A1
Filing date	Dec 30, 2016
Priority date	Jan 5, 2016
Publication date	Jul 6, 2017
Grant date	—

Abstract

Disclosed herein is a coil component that includes a drum-shaped core having a first flange part provided at one end of a winding core part, first to fourth terminal metal fittings formed on the first flange part so as to be arranged in this order in a second direction, and first to fourth wires wound around the winding core part. One ends of the first to fourth wires are connected to different ones of the first to fourth terminal metal fittings. A distance between the first and second terminal metal fittings is larger than the distance between the third and fourth terminal metal fittings. An amount of an adhesive used to bond each of the third and fourth terminal metal fittings is greater than an amount of an adhesive used to bond each of the first and second metal fittings.

First claim

What is claimed is:

1 . A coil component comprising:
a drum-shaped core including:
a winding core part, an axial direction of the winding core part being a first direction;
a first flange part provided at one end of the winding core part in the first direction; and
a second flange part provided at other end of the winding core part in the first direction;
first to fourth terminal metal fittings bonded to the first flange part so as to be arranged in this order in a second direction substantially perpendicular to the first direction; fifth to eighth terminal metal fittings bonded to the second flange part so as to be arranged in this order in the second direction; and first to fourth wires wound around the winding core part, one ends of the first to fourth wires being connected to different ones of the first to fourth terminal metal fittings and other ends of the first to fourth wires being connected to different ones of the fifth to eighth terminal metal fittings, wherein the first flange part has a first inner side surface connected to the winding core part and a first outer side surface opposite to the first inner side surface, the second flange part has a second inner side surface connected to the winding core part and a second outer side surface opposite to the second inner side surface, the first to fourth terminal metal fittings are bonded at least to the first outer side surface, the fifth to eighth terminal metal fittings are bonded at least to the second outer side surface, a distance between the first and second terminal metal fittings in the second direction is larger than the distance between the third and fourth terminal metal fittings in the second direction, a distance between the fifth and sixth terminal metal fittings in the second direction is larger than the distance between the seventh and eighth terminal metal fittings in the second direction, and an amount of an adhesive used to bond each of the third, fourth, seventh, and eighth terminal metal fittings is greater than an amount of an adhesive used to bond each of the first, second, fifth, and sixth terminal metal fittings.

2 . The coil component as claimed in claim 1 ,
wherein each of the first to eighth terminal metal fittings has a bonding surface facing the first or second flange part and a side surface substantially perpendicular to the bonding surface, and wherein the adhesive for use in bonding the third, fourth, seventh, and eighth terminal metal fittings covers at least a part of each of the side surfaces of the third, fourth, seventh, and eighth terminal metal fittings.

3 . The coil component as claimed in claim 1 , wherein
the first flange part further has a first bottom surface substantially parallel to the first and second directions, the second flange part further has a second bottom surface substantially parallel to the first and second directions, each of the first to fourth terminal metal fittings has an L-shaped so as to cover the first outer surface and the first bottom surface, each of the fifth to eighth terminal metal fittings has an L-shaped so as to cover the second outer surface and the second bottom surface, the one end of each of the first to fourth wires contacts with each of the first to fourth terminal metal fittings on the first bottom surface, and the other end of each of the first to fourth wires contacts with each of the fifth to eighth terminal metal fittings on the second bottom surface.

4 . The coil component as claimed in claim 3 , further comprising a plate core, wherein
the first flange part further has a first top surface opposite to the first bottom surface, the second flange part further has a second top surface opposite to the second bottom surface, and the plate core is bonded to the first and second top surfaces.

5 . The coil component as claimed in claim 1 , wherein the first to eighth terminal metal fittings do not overlap the winding core part as viewed in the first direction.

6 . A circuit board comprising:
a substrate having a plurality of land patterns; and a coil component mounted on the substrate, wherein the coil component comprising:
a drum-shaped core including:
a winding core part, an axial direction of the winding core part being a first direction;
a first flange part provided at one end of the winding core part in the first direction; and
a second flange part provided at other end of the winding core part in the first direction;

first to fourth terminal metal fittings formed on the first flange part so as to be arranged in this order in a second direction substantially perpendicular to the first direction;
fifth to eighth terminal metal fittings formed on the second flange part so as to be arranged in this order in the second direction; and
first to fourth wires wound around the winding core part, one ends of the first to fourth wires being connected to different ones of the first to fourth terminal metal fittings and other ends of the first to fourth wires being connected to different ones of the fifth to eighth terminal metal fittings, wherein
the first flange part has a first inner side surface connected to the winding core part and a first outer side surface opposite to the first inner side surface, the second flange part has a second inner side surface connected to the winding core part and a second outer side surface opposite to the second inner side surface, the first to fourth terminal metal fittings are bonded at least to the first outer side surface, the fifth to eighth terminal metal fittings are bonded at least to the second outer side surface, a distance between the first and second terminal metal fittings in the second direction is larger than the distance between the third and fourth terminal metal fittings in the second direction, a distance between the fifth and sixth terminal metal fittings in the second direction is larger than the distance between the seventh and eighth terminal metal fittings in the second direction, an amount of an adhesive used to bond each of the third, fourth, seventh, and eighth terminal metal fittings is greater than an amount of an adhesive used to bond each of the first, second, fifth, and sixth terminal metal fittings, the plurality of land patterns include first, second, third, and fourth land patterns connected respectively to the first, second, fifth, and sixth terminal metal fittings, a fifth land pattern connected in common to the third and fourth terminal metal fittings, and a sixth land pattern connected in common to the seventh and eighth terminal metal fittings.

7 . The circuit board as claimed in claim 6 ,
wherein the third and fourth terminal metal fittings are short-circuited by a bridge of a solder, and wherein the seventh and eighth terminal metal fittings are short-circuited by a bridge of another solder.

Assignees

• Tdk Corp

Inventors

• Takagi Nobuo
• Ohi Kouyu
• Mikogami Tasuku
• Tsuchida Setu

Classifications

• H01F27/06 Primary

  Mounting, supporting or suspending transformers, reactors or choke coils {not being of the signal type} · CPC title

• H01F27/292

  Surface mounted devices · CPC title

• H01F3/10

  Composite arrangements of magnetic circuits · CPC title

• H01F17/045 Primary

  with core of cylindric geometry and coil wound along its longitudinal axis, i.e. rod or drum core · CPC title

• H01F27/24

  Magnetic cores · CPC title