Phenolic resin composition and phenolic resin cured product

US2017190900A1 · US · A1

Patent metadata
FieldValue
Publication numberUS-2017190900-A1
Application numberUS-201515313207-A
CountryUS
Kind codeA1
Filing dateMay 27, 2015
Priority dateMay 30, 2014
Publication dateJul 6, 2017
Grant date

How to read this patent

A practical reading order for non-experts. Skip the full description unless you need deep technical detail.

  1. Title

    What the patent document calls the invention.

  2. Abstract

    A short plain-language summary of the technical disclosure.

  3. Assignees and inventors

    Who owns or filed the patent and who is credited as inventor.

  4. Key dates

    Filing, priority, publication, and grant dates set the timeline.

  5. First independent claim

    The legal scope of protection — read this for what is actually claimed.

  6. CPC / IPC classifications

    Technology tags used to group this patent with similar filings.

  7. Citations and related patents

    Prior art links and similar publications in this corpus.

Abstract

Official abstract text for this publication.

The phenolic resin composition of the present invention includes a novolac-type phenolic resin, a resorcinol resin, and a curing agent, and is of a solid form. The mixing ratio of the resorcinol resin is preferably more than or equal to 1 part by mass and less than or equal to 100 parts by mass with respect to 100 parts by mass of the novolac-type phenolic resin. The mixing ratio of the curing agent is preferably more than or equal to 5 parts by mass and less than or equal to 25 parts by mass with respect to 100 parts by mass of a total amount of the novolac-type phenolic resin and the resorcinol resin. The phenolic resin cured product is obtained by heat-curing the phenolic resin composition.

First claim

Opening claim text (preview).

1 . A phenolic resin composition comprising a novolac-type phenolic resin, a resorcinol resin, and a curing agent, wherein the phenolic resin composition is in the form of a solid. 2 . The phenolic resin composition according to claim 1 , wherein the curing agent includes hexamethylenetetramine. 3 . The phenolic resin composition according to claim 1 , wherein the resorcinol resin has a number-average molecular weight of more than or equal to 150 and less than or equal to 10000. 4 . The phenolic resin composition according to claim 1 , wherein the mixing ratio of the resorcinol resin is more than or equal to 1 part by mass and less than or equal to 100 parts by mass with respect to 100 parts by mass of the novolac-type phenolic resin. 5 . The phenolic resin composition according to claim 1 , wherein the mixing ratio of the curing agent is more than or equal to 5 parts by mass and less than or equal to 25 parts by mass with respect to 100 parts by mass of a total amount of the novolac-type phenolic resin and the resorcinol resin. 6 . The phenolic resin composition according to claim 1 , wherein, when the phenolic resin composition is subjected to compression-molding under the conditions of a temperature of 180° C., a curing time of 3 minutes, and a pressure of 10 MPa, and then subjected to post-curing under the condition of a temperature of 180° C. for 8 hours to give a cured product having a thickness of 4 mm, the cured product has a bending strength measured under a 25° C. atmosphere in accordance with JIS K 6911, of more than or equal to 100 MPa and less than or equal to 300 MPa. 7 . The phenolic resin composition according to claim 1 , wherein, when the phenolic resin composition is subjected to compression-molding under the conditions of a temperature of 180° C., a curing time of 3 minutes, and a pressure of 10 MPa, and then subjected to post-curing under the condition of a temperature of 180° C. for 8 hours to give a cured product having a thickness of 4 mm, and the cured product is subjected to a heat treatment test at 240° C. for 100 hours, the variation of bending strength calculated by 100×(R 1 −R 2 )/R 1 is 35% or less, wherein the bending strength of a sheet of the cured product prior to the heat treatment test, as measured in a 25° C. atmosphere in accordance with JIS K 6911, is defined as R 1 , and the bending strength of the sheet of the cured product after the heat treatment test, as measured in a 25° C. atmosphere in accordance with JIS K 6911, is defined as R 2 . 8 . The phenolic resin composition according to claim 1 , wherein the resorcinol resin is a novolac-type resorcinol resin. 9 . The phenolic resin composition according to claim 1 , wherein the phenolic resin composition has a melting point of higher than or equal to 50° C. and lower than or equal to 150° C. 10 . A phenolic resin cured product obtained by heat-curing the phenolic resin composition according to claim 1 .

Assignees

Inventors

Classifications

  • containing polymer components which can react with one another · CPC title

  • C08L61/12Primary

    with polyhydric phenols · CPC title

  • with polyphenols · CPC title

  • C08L61/06Primary

    of aldehydes with phenols · CPC title

  • Six-membered rings · CPC title

Patent family

Related publications grouped by family.

External sources

Frequently asked questions

Answers are generated from the same data shown on this page.

What does patent US2017190900A1 cover?
The phenolic resin composition of the present invention includes a novolac-type phenolic resin, a resorcinol resin, and a curing agent, and is of a solid form. The mixing ratio of the resorcinol resin is preferably more than or equal to 1 part by mass and less than or equal to 100 parts by mass with respect to 100 parts by mass of the novolac-type phenolic resin. The mixing ratio of the curing …
Who is the assignee on this patent?
Sumitomo Bakelite Co
What technology area does this patent fall under?
Primary CPC classification C08L61/12. Mapped technology areas include Chemistry & Metallurgy.
When was this patent published?
Publication date Thu Jul 06 2017 00:00:00 GMT+0000 (Coordinated Universal Time) (A1). Legal status and post-grant events are not shown on this page.
What related patents are in patentsdb?
We list 8 related publications on this page (citations in our corpus or others sharing the same primary CPC).