Positive active material, lithium battery including the same, and method of manufacturing the positive active material

Patent metadata

Field	Value
Publication number	US-2017179479-A1
Application number	US-201615384448-A
Country	US
Kind code	A1
Filing date	Dec 20, 2016
Priority date	Dec 22, 2015
Publication date	Jun 22, 2017
Grant date	—

Abstract

A positive active material including a core including a compound capable of reversibly intercalating and deintercalating lithium and LiNaSO 4 that is coated on at least a part of a surface of the core or that blends with the core.

First claim

What is claimed is:

1 . A positive active material, comprising:
a core including a compound capable of reversibly intercalating and deintercalating lithium; and LiNaSO 4 that is coated on at least a part of a surface of the core or that blends with the core.

2 . The positive active material as claimed in claim 1 , wherein the LiNaSO 4 is attached on the core in a layered form or an island form.

3 . The positive active material as claimed in claim 1 , wherein:
an amount of the core is in a range of about 95 wt % to about 99.5 wt % of a total weight of the core and the LiNaSO 4 , and an amount of the LiNaSO 4 is in a range of about 0.5 wt % to about 5 wt % of the total weight of the core and the LiNaSO 4 .

4 . The positive active material as claimed in claim 1 , wherein:
an amount of the core is in a range of about 97 wt % to about 99.3 wt % of a total weight of the core and the LiNaSO 4 , and an amount of the LiNaSO 4 is in a range of about 0.7 wt % to about 3 wt % of the total weight of the core and the LiNaSO 4 .

5 . The positive active material as claimed in claim 1 , wherein the core includes at least one selected from compounds represented by Formulae 1 to 3:
Li a (Ni x M′ y )O 2   [Formula 1]
wherein, in Formula 1, M′ is at least one element selected from Co, Mn, Fe, V, Cu, Cr, Al, Mg, and Ti; and 0.9<a≦1.1, 0≦x<0.4, 0.6≦y≦1, and x+y=1,
LiMPO 4   [Formula 2]

wherein, in Formula 2 , M is at least one element selected from Fe, Mn, Ni, Co, and V,
Li 1+y Mn 2−y−z M z O 4−x Q x   [Formula 3]

wherein, in Formula 3, M is at least one element selected from Mg, Al, Ni, Co, Fe, Cr, Cu, B, Ca, Nb, Mo, Sr, Sb, W, B, Ti, V, Zr, and Zn; Q is at least one element selected from N. F, S, and Cl; and 0≦x≦1, 0≦y≦0.34, and 0≦z≦1.

6 . The positive active material as claimed in claim 5 , wherein:
the core includes the compound represented by Formula 1 , and the compound represented by Formula 1 is further substituted or doped with at least one element selected from Ca, Mg, Al, Ti, Sr, Fe, Co, Cu, Zn, Y, Zr, Nb, and B, wherein the substituted or doped element is different from Ni and M′.

7 . A lithium battery, comprising:
a positive electrode including the positive active material as claimed in claim 1 ; a negative electrode facing the positive electrode; and an electrolyte between the positive electrode and the negative electrode.

8 . The lithium battery as claimed in claim 7 , wherein the lithium battery operates within a voltage range of about 4.3 V to about 4.6 V.

9 . A method of manufacturing a positive active material, the method comprising:
preparing a compound capable of reversibly intercalating and deintercalating lithium; adding and mixing a sodium source and a sulfate source to the compound to obtain a powder mixture; and heat-treating the powder mixture to obtain a positive active material including LiNaSO 4 that is coated on at least a part of a surface of the compound capable of reversibly intercalating and deintercalating lithium or that blends with the compound capable of reversibly intercalating and deintercalating lithium.

10 . The method as claimed in claim 9 , wherein the sodium source includes at least one selected from sodium dodecyl sulfate (CH 3 (CH 2 ) 11 SO 4 Na), sodium sulfate (Na 2 SO 4 ), sodium nitrate (NaNO 3 ), sodium acetate (CH 3 COONa), sodium carbonate (Na 2 CO 3 ), sodium bicarbonate (NaHCO 3 ), and sodium hydroxide (NaOH).

11 . The method as claimed in claim 9 , wherein the sulfate source includes at least one selected from sodium dodecyl sulfate (CH 3 (CH 2 ) 11 SO 4 Na), sodium sulfate (Na 2 SO 4 ), sulfuric acid (H 2 SO 4 ), ammonium sulfate ((NH 4 ) 2 SO 4 ), and lithium sulfate (Li 2 SO 4 ).

12 . The method as claimed in claim 9 , wherein the heat-treating is performed at a temperature in a range of about 600° C. to about 1,000° C.

13 . The method as claimed in claim 9 , wherein:
an amount of the compound capable of intercalating and deintercalating lithium is in a range of about 95 wt % to about 99.5 wt % of a total weight of the compound capable of intercalating and deintercalating lithium and the LiNaSO 4 , and an amount of the LiNaSO 4 is in a range of about 0.5 wt % to about 5 wt % of the total weight of the compound capable of intercalating and deintercalating lithium and the LiNaSO 4 .

Assignees

• Samsung Sdi Co Ltd

Inventors

• Park Youngjin
• Park Dohyung
• Kim Minhan
• Kim Dongjin
• Kim Kyounghyun
• Kim Ilseok

Classifications

• H01M4/505

  of mixed oxides or hydroxides containing manganese for inserting or intercalating light metals, e.g. LiMn2O4 or LiMn2OxFy · CPC title

• H01M4/485

  of mixed oxides or hydroxides for inserting or intercalating light metals, e.g. LiTi2O4 or LiTi2OxFy (H01M4/505, H01M4/525 take precedence) · CPC title

• H01M4/525

  of mixed oxides or hydroxides containing iron, cobalt or nickel for inserting or intercalating light metals, e.g. LiNiO2, LiCoO2 or LiCoOxFy · CPC title

• H01M2300/0068

  inorganic · CPC title

• H01M10/0569

  characterised by the solvents · CPC title