Coil assembly

Patent metadata

Field	Value
Publication number	US-2017178802-A1
Application number	US-201615185804-A
Country	US
Kind code	A1
Filing date	Jun 17, 2016
Priority date	Dec 18, 2015
Publication date	Jun 22, 2017
Grant date	—

Abstract

A coil assembly includes a coil part including stamped coils, and a connection substrate having one end thereof disposed inside the coil part and the other end disposed outside the coil part, wherein one end of each of the stamped coils is connected to a first surface of the connection substrate and the other end connected to a second surface of the connection substrate.

First claim

What is claimed is:

1 . A coil assembly comprising:
a coil part comprising stamped coils; and a connection substrate having one end thereof disposed inside the coil part and the other end disposed outside the coil part, wherein one end of each of the stamped coils is connected to a first surface of the connection substrate and the other end is connected to a second surface of the connection substrate.

2 . The coil assembly of claim 1 , wherein the connection substrate comprises
first pads disposed adjacent to the one end of the connection substrate and connected to the stamped coils; second pads disposed adjacent to the other end of the connection substrate and connected to external members; and wiring patterns connecting the first pads and the second pads to each other.

3 . The coil assembly of claim 2 , wherein the first pads are distributed on both sides of the connection substrate,
the second pads are disposed on only one side of the connection substrate.

4 . The coil assembly of claim 1 , wherein the stamped coils comprise a first section disposed adjacent to the first surface of the connection substrate in a spiral shape; and
a second section that extends from the first section and is disposed adjacent to the second surface of the connection substrate in the spiral shape.

5 . The coil assembly of claim 4 , wherein the stamped coils have a double-layer structure in which the first section and the second section are stacked and are disposed to partially overlap each other.

6 . The coil assembly of claim 4 , wherein the stamped coils comprise an insulating layer coated on surfaces of the stamped coils in order to secure insulation between the first section and the second section.

7 . The coil assembly of claim 4 , wherein the connection substrate comprises an insulating substrate interposed between the first section and the second section to secure insulation between the first section and the second section.

8 . The coil assembly of claim 4 , wherein the connection substrate is interposed between the first section and the second section to secure insulation between the first section and the second section, and comprises at least one conductive via connecting the first section and the second section to each other.

9 . The coil assembly of claim 1 , wherein the connection substrate comprises an insulating film and pads disposed on both sides of the insulating film.

10 . The coil assembly of claim 1 , wherein the coil part comprises
a second stamped coil; and a first stamped coil disposed in an inner space of the second stamped coil.

11 . A coil assembly comprising:
a coil part comprising stamped coils; and a connection substrate having one end thereof disposed inside the coil part and the other end disposed outside of the coil part, wherein each of the stamped coils is formed in a double-layer structure comprising a first section disposed adjacent to a first surface of the connection substrate and a second section disposed adjacent to a second surface of the connection substrate.

12 . The coil assembly of claim 11 , wherein the stamped coils further comprise a connection part that connects between an end of the first section and an end of the second section.

13 . The coil assembly of claim 12 , wherein the connection part is disposed perpendicular to the first section or the second section.

14 . A coil assembly comprising:
a coil part comprising stamped coils stacked in two or more layers; and a connection substrate comprising a first end disposed outside of the coil part and a second end disposed between the two or more layers of the stamped coils to connect with one or more ends of the stamped coils, wherein the connection substrate comprises a flexible printed circuit board or a film substrate.

15 . The coil assembly of claim 14 , wherein the connection substrate is configured to electrically connect to a secondary battery of an electronic device for wirelessly charging the secondary battery.

16 . The coil assembly of claim 14 , wherein the stamped coils comprise a first section that extends to a first surface of the connection substrate and a second section that extends to a second surface of the connection substrate.

17 . The coil assembly of claim 14 , further comprising an insulating substrate interposed between a first section of at least one of the stamped coils and a second section of the at least one of the stamped coils.

18 . A wireless power receiver comprising the coil assembly of claim 14 , wherein the coil assembly is configured to serve as a resonant receiver coil for wirelessly charging a portable terminal.

Assignees

• Samsung Electro Mech

Inventors

• Yang Tae Seok
• Chang Ki Won
• Won Jae Sun
• Kim Hee Seung
• Sung Myung Hyun
• Yio Soon Joung

Classifications

• H02J50/10

  using inductive coupling · CPC title

• H01F38/14 Primary

  Inductive couplings {(for wireless supply or distribution of electric power using inductive coupling H02J50/10)} · CPC title

• H01F5/003

  Printed circuit coils · CPC title

• H02J7/025

  Electricity · mapped topic

• H01F27/29

  Terminals; Tapping arrangements {for signal inductances} · CPC title