Fuel cell system and performance improvement method of fuel cell system

Patent metadata

Field	Value
Publication number	US-2017104231-A1
Application number	US-201615287197-A
Country	US
Kind code	A1
Filing date	Oct 6, 2016
Priority date	Oct 8, 2015
Publication date	Apr 13, 2017
Grant date	—

Abstract

A fuel cell system includes: a processing unit configured to perform an activation process of temporarily reducing a cathode potential of a single fuel cell to a target potential for a duration time at a processing frequency; a cationic impurity amount estimating unit configured to estimate an amount of cationic impurities included in an electrolyte membrane of the single fuel cell; and a process degree determining unit configured to determine, when the amount of cationic impurities is large, a degree of the activation process which is higher than that determined when the amount of cationic impurities is small by performing at least one action among actions of changing conditions of the activation process, the actions including an action of reducing the target potential, an action of increasing the duration time, and an action of increasing the processing frequency. The processing unit performs the activation process to the determined degree.

First claim

What is claimed is:

1 . A fuel cell system comprising:
a processing unit configured to perform, during an idle operation of the fuel cell system, an activation process of temporarily reducing a cathode electric potential of at least one single fuel cell of the fuel cell system to a target electric potential for a duration time at a processing frequency; a cationic impurity amount estimating unit configured to estimate an amount of cationic impurities included in an electrolyte membrane of the single fuel cell; and a process degree determining unit configured to determine, when the amount of cationic impurities is large, a degree of the activation process which is higher than that determined when the amount of cationic impurities is small by performing one action or a combination of at least two actions among actions of changing conditions of the activation process, the actions including an action of reducing the target electric potential, an action of increasing the duration time, and an action of increasing the processing frequency, wherein the processing unit performs the activation process to the degree determined by the process degree determining unit.

2 . The fuel cell system according to claim 1 , wherein
when the fuel cell system operates at a base output current and a base output voltage, the cationic impurity amount estimating unit is configured to estimate the amount of cationic impurities based on an output voltage of the single fuel cell which is obtained by increasing an output current of the single fuel cell stepwise from the base output current to a predetermined increase current, holding the output current at the increase current for an increase period of time, and measuring the output voltage in the increase period of time.

3 . The fuel cell system according to claim 2 , wherein
when the output current is increased stepwise to the increase current and held at the increase current, the output voltage is reduced stepwise from the base output voltage to a minimal voltage and then is increased to a steady voltage which is lower than the base output voltage, and the cationic impurity amount estimating unit is configured to estimate the amount of cationic impurities to be larger as a difference between the minimal voltage and the output voltage, which is measured after a preset period of time shorter than the increase period of time elapses from the increase of the output current to the increase current, increases, to estimate the amount of cationic impurities to be larger as a difference between the minimal voltage and the base output voltage increases, or to estimate the amount of cationic impurities to be larger as a period of time, which is required for the output voltage to become the steady voltage after the output current is increased to the increase current, increases.

4 . The fuel cell system according to claim 2 , wherein
the increase current is the output current measured with a full load of the fuel cell system.

5 . The fuel cell system according to claim 2 , wherein
the cationic impurity amount estimating unit is configured to estimate, when the base output current of the single fuel cell is lower than a threshold current, the amount of cationic impurities based on the output voltage measured after increasing the output current of the single fuel cell stepwise to the increase current.

6 . The fuel cell system according to claim 1 , wherein
the cationic impurity amount estimating unit is configured to estimate the amount of cationic impurities based on at least one of an output current at a predetermined output voltage or an output voltage at a predetermined output current which is measured after the output voltage of the single fuel cell is held at a predetermined voltage value for a predetermined time.

7 . The fuel cell system according to claim 1 , further comprising:
an operation record storing unit configured to store an operation record of a fuel cell stack, wherein the cationic impurity amount estimating unit estimates the amount of cationic impurities based on the operation record of the fuel cell stack by referring to the operation record storing unit.

8 . The fuel cell system according to claim 1 , further comprising:
a correlation parameter measuring unit configured to measure a value of a parameter correlating to a relative humidity of the electrolyte membrane in a fuel cell stack, wherein when the relative humidity is low, the process degree determining unit determines the degree of the activation process which is higher than that determined when the relative humidity is high based on the measured value of the parameter.

9 . The fuel cell system according to claim 8 , wherein
the parameter is a temperature of cooling water in or near the fuel cell stack, an impedance, or a humidity of gas near the electrolyte membrane.

10 . The fuel cell system according to claim 1 , further comprising:
a recent history storing unit configured to store a history of an output of a fuel cell stack in a recent predetermined period of time, wherein when the output in the recent predetermined period of time is high, the process degree determining unit is configured to determine the degree of the activation process which is higher than that determined when the output in the recent predetermined period of time is low.

11 . A fuel cell system comprising:
a processing unit configured to perform, during an idle operation of the fuel cell system, an activation process of temporarily reducing a cathode electric potential of at least one single fuel cell of the fuel cell system to a target electric potential for a duration time at a processing frequency; and a process degree determining unit configured to determine a degree of the activation process by performing one action or a combination of at least two actions among actions of changing conditions of the activation process, the actions including an action of reducing the target electric potential, an action of increasing the duration time, and an action of increasing the processing frequency, wherein the process degree determining unit obtains an output voltage of the single fuel cell by increasing an output current of the single fuel cell stepwise from a base output current to a predetermined increase current when the fuel cell system operates at the base output current and a base output voltage, holding the output current at the increase current for an increase period of time, and measuring the output voltage in the increase period of time, when the output current is increased stepwise to the increase current and held at the increase current, the output voltage is reduced stepwise from the base output voltage to a minimal voltage and then is increased to a steady voltage which is lower than the base output voltage, the process degree determining unit determines the degree of the activation process which becomes higher as a difference between the minimal voltage and the output voltage, which is measured after a preset period of time shorter than the increase period of time elapses from the increase of the output current to the increase current, increases, as a difference between the minimal voltage and the base output voltage increases, or as a period of time, which is required for the output voltage to become the steady voltage after the output current is increased to the increase current, increases, and the processing unit performs the activation process to the degree determined by the process degree determining unit.

12 . A fuel cell system comprising:
a processing unit configured to perform, during an idle operation of the fuel cell system, an activation process of te

Assignees

• Toyota Motor Co Ltd

Inventors

• Jomori Shinji

Classifications

• H01M8/04544

  Voltage · CPC title

• H01M8/04529

  of the electrolyte · CPC title

• H01M8/04574

  Current · CPC title

• H01M4/92

  Metals of platinum group (H01M4/94 {, H01M4/9058} take precedence) · CPC title

• H01M8/04634 Primary

  Other electric variables, e.g. resistance or impedance · CPC title